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The project is a compact, bipedal humanoid that will rely on a PA-CF 3D-printed chassis and 21 actuators. I need a complete mechanical design package created exclusively in Fusion 360, ready for immediate prototyping and eventual low-volume production. Scope of work – Model the entire skeleton, shell and joint architecture so every component is ready for direct PA-CF printing without post-machining. – Integrate 21 actuators (servo or BLDC) with realistic torque, weight and envelope constraints; include mounts, brackets, gear trains or harmonic drives where necessary. – Optimise wall thicknesses, ribs and lattice infill for strength-to-weight, thermal dissipation and print time. – Plan fasteners, cable routing and access points to keep the robot serviceable. – Apply DFM/DFAM principles throughout, detailing print orientation, support strategy and critical tolerances. Deliverables • Native Fusion 360 file set (components, assemblies, motion study) • Exported STEP and STL files for every part ready for slicing • 2D fabrication drawings with critical dimensions and tolerances • Assembly drawings, exploded views and labelled BOM • Brief DFM report summarising print settings, material usage and post-processing notes Acceptance criteria A design review in Fusion 360 using the web viewer will confirm fit, actuator clearances, weight targets and printability on a 300 × 300 × 400 mm build volume before final sign-off. When you respond, please highlight your direct experience with robotics or load-bearing 3D-printed assemblies in Fusion 360.
Project ID: 40704965
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Active 6 days ago
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16 freelancers are bidding on average $650 CAD for this job

With the utmost excitement, I present myself as the best candidate for your innovative project. As a Mechanical Design Engineer with extensive experience in robotics and load-bearing 3D-printed assemblies using Fusion 360, I understand precisely how to translate the intricate nature of your bipedal humanoid into an efficient, PA-CF 3D-printed system. Throughout my career, I have focused on DFM design principles - uniquely qualifying me to undertake your project. I will ensure every aspect of our design optimizes strength-to-weight ratios, thermal dissipation, and print time while preserving the printability of every part for easy fabrication and low-volume production. With your needs in mind, I'll also integrate 21 actuators without hindering the structural integrity. The results you can expect from me will be nothing short of exceptional! In addition to a native Fusion 360 file set, which includes components, assemblies, motion study output, and exportation of all STEP and STL files for slicing; you'll also receive clear 2D fabrication drawings with critical dimensions and tolerances, assembly drawings, BOMs , exploded views - all culminating in a detailed DFM report. Harnessing the power of Fusion 360's web viewer, we'll conduct design reviews to confirm clearances, actuator fitment and more before final sign-off.
$65 CAD in 2 days
7.8
7.8

Welcome I MADE MANY SMART DEVICES THAT MANUFACTURED AND USED IN REAL YOU WILL GET IT DONE PERFECTLY IN LESS TIME CHECK MY LATEST REVIEWS > (http://www.freelancer.com/u/ENG1mga) I have previously worked on, Lifting Set of Drones Mechanism, Robotic Arm, Delivery Robot, Automatic Wiring Machine, Solenoid Engines, Car Rooftent, Boat Lift Mechanism, Shoe Treadmill Mechanism Mechanical Ventilator and many other projects. I use Solidworks, Fusion 360, and ANSYS, COMSOL I have a workshop specializing in all 3D printing and CNC machining work, so I strive to provide the highest quality and precision. What you will receive with me: - 2D drawings - 3D files - Complete Tech. Formats - Finite Element Analysis (FEA) (if needed).
$100 CAD in 1 day
6.8
6.8

Hello, I reviewed your humanoid robotics requirements, and the core challenge is integrating 21 actuators into a lightweight PA CF chassis while maintaining joint strength, clearances, serviceability, and reliable printability. I would develop the complete Fusion 360 assembly around realistic actuator envelopes and loads, optimizing joints, wall thicknesses, ribs, fasteners, cable routing, and DFAM constraints for the specified build volume. I have direct experience with robotics components and load bearing 3D printed mechanical assemblies in Fusion 360 and can share relevant examples once we connect in chat. Also a quick question, have the 21 actuator models and torque specifications already been selected, or should those constraints be established during the mechanical design? Best Regards, Muskan
$10 CAD in 1 day
5.3
5.3

Hello, I have 17 years of experience in mechanical CAD, robotics, machine design, and load-bearing 3D-printed assemblies, including Fusion 360 projects. I understand your requirement for a complete bipedal humanoid with PA-CF chassis, 21 actuators, joints, brackets, cable routing, and production-ready DFAM. I will design with realistic actuator loads, strength-to-weight optimisation, print orientation, tolerances, serviceability, and your 300 × 300 × 400 mm build volume in mind. I can deliver the complete Fusion 360 assembly, STEP/STL files, 2D drawings, BOM, exploded views, motion study, and DFM documentation. Could you share the actuator models/specifications so I can optimise the joint architecture around the actual components?
$20 CAD in 7 days
5.4
5.4

To design a full 3D CAD and DFM package for the bipedal humanoid robot, I will model the entire skeleton, shell, and joint architecture in Fusion 360, incorporating 21 actuators with realistic torque, weight, and envelope constraints. I will optimize wall thicknesses, ribs, and lattice infill for strength-to-weight, thermal dissipation, and print time. I will also plan fasteners, cable routing, and access points for serviceability. With my expertise in 3D design, I will apply DFM/DFAM principles throughout the project. My matched skills in 3D Modelling, 3D Design, and 3D Printing make me a suitable candidate for this project. I would like to discuss the project further to clarify the requirements and ensure a smooth execution. Can you provide more information about the print settings and material usage for the 300 × 300 × 400 mm build volume?
$10 CAD in 1 day
4.3
4.3

With a strong background in mechanical engineering and in-depth knowledge of product design gained from my extensive experience with robotics and 3D printing projects, I'm confident that I am the ideal candidate for this specific project. Utilizing Fusion 360, I have all the skills necessary to bring your bipedal humanoid to life - designing the entire structure, ensuring PA-CF printability without post-machining through wall thickness optimization, incorporating mounted actuators as per your technical requirements and thinking about serviceability by planning fasteners, cable routing and access points. Throughout my career, I've demonstrated an unwavering commitment to quality while providing practical solutions. Be it detailed fabrication drawings or DFM/DFAM evaluations, accuracy and efficiency are top priorities for me. Your project's demand of a native Fusion 360 file set ready for immediate prototyping is aligned with my core competencies. When you choose me for this robotic project, you're embracing not just the expertise but trustworthy relations built on transparency, orientation towards client satisfaction, clear communication and delivering within given timeframes. Together we can create a unique humanoid that would meet both your nuanced vision and the high standards of functionally optimized design.
$12 CAD in 1 day
2.8
2.8

I’d love to work on this project. I’m a 3D CAD/modeling designer and I work with Onshape to create detailed mechanical parts, assemblies, and print-ready designs. I’m comfortable designing with 3D-printing constraints in mind, including wall thickness, clearances, supports, fasteners, and part separation. Your humanoid robot project is especially interesting because it requires the mechanical design to be practical, lightweight, serviceable, and suitable for PA-CF printing rather than just looking good in CAD. I can work through the chassis, shell, joints, actuator mounts, brackets, cable routing, and assembly structure while keeping the 300 × 300 × 400 mm print volume in mind. I can also prepare STEP/STL exports, drawings, BOM/assembly documentation, and DFM notes. One thing I want to be transparent about: my primary CAD platform is Onshape rather than Fusion 360. If native Fusion 360 files are an absolute requirement, I understand if that makes me unsuitable. Otherwise, I can deliver a clean, structured mechanical design that can be transferred into Fusion 360. I’m available to start immediately and can begin with the core chassis/joint architecture so we can validate the design early.
$20 CAD in 7 days
2.3
2.3

As an experienced CAD/CAE engineer with a particular interest in mechanical design and special product development, I believe I'm an excellent fit for your project. I have a strong background in leveraging tools like AutoCAD, Solidworks, CATIA, Inventor, NX and specifically Fusion 360 to create comprehensive designs and ensure seamless 3D printing. My knowledge of DFM/DFAM principles will optimize your bipedal humanoid robot for strength-to-weight ratio, thermal dissipation, and print time while keeping it easily serviceable with efficient cable routing, access points, and more. Choose me for this project and let's shape the future together by building functional yet cost-effective robotic creations. Let’s get started!
$20 CAD in 1 day
1.7
1.7

Hi, I can design the complete bipedal humanoid mechanical system exclusively in Fusion 360, including the skeleton, shell, 21 actuator mounts, joints, gear mechanisms, fasteners, cable routing, and service access. I have experience with Fusion 360 mechanical design and load-bearing 3D-printed assemblies, including strength-focused structures, wall/rib optimisation, tolerances, and DFAM for production-ready parts. I can provide the native Fusion files, STEP/STL exports, fabrication drawings, BOM, exploded views, motion study, and DFM report. I’ll also check actuator clearances, fit, weight targets, and printability within the 300 × 300 × 400 mm build volume. Thanks, Deepak
$20 CAD in 7 days
0.4
0.4

I am a perfect fit for your project. I can deliver a complete Fusion 360 mechanical design for your bipedal humanoid robot, optimizing the PA-CF chassis to house 21 actuators within your 300x300x400 mm build volume for clean implementation and seamless functionality. While I am new to Freelancer, I have strong experience and have delivered similar solutions outside the platform. I offer a free consultation to discuss your specific torque constraints and detail the best technical approach for your assembly. I would love to chat more about your project! Regards, Sonny Dube
$20 CAD in 7 days
0.0
0.0

A production-ready humanoid needs printability, strength, and serviceability. Hi, I can develop the complete mechanical package in Fusion 360, keeping the design focused on a compact, manufacturable PA-CF chassis rather than creating geometry that only works visually. I’ll structure the skeleton, shell, joints, actuator mounts, brackets, transmission components, fasteners, cable paths, and service access as a properly organized parametric assembly. The 21-actuator integration will be checked against realistic envelopes, torque requirements, weight distribution, joint clearances, and mechanical travel. For printed components, I’ll optimize wall thicknesses, ribs, infill strategy, print orientation, support requirements, and critical tolerances around the 300 × 300 × 400 mm build volume. Deliverables will include the native Fusion 360 design, STEP/STL exports for every part, fabrication drawings with tolerances, assembly/exploded views, labelled BOM, motion study, and a concise DFM/DFAM report covering print settings and post-processing. I want to be transparent that I won’t claim direct robotics or load-bearing Fusion 360 experience that I cannot verify. My approach will nevertheless follow the same engineering principles required for those assemblies, with fit, printability, actuator clearance, and serviceability validated before final sign-off. Regards, Hamza
$11 CAD in 4 days
0.0
0.0

? A 21-actuator biped is not just a CAD exercise—it is a mechanical system where every gram, millimeter, joint clearance, and load path matters. I’m an engineer with 15 years of experience in robotics, mechanical design, embedded systems, and engineering development. I can develop the complete humanoid mechanical package in Fusion 360 with prototyping and low-volume production in mind from the beginning. My approach is to design the chassis, joints, actuator mounts, gear/harmonic-drive interfaces, shells, ribs, fasteners, and cable routing as one integrated system. For PA-CF printing, I will account for anisotropic strength, wall thickness, print orientation, support strategy, tolerances, thermal behavior, and the 300 × 300 × 400 mm build envelope. I have worked on robotics and UAV mechanical systems involving load-bearing structures, actuator integration, lightweight design, and simulation-driven engineering. I understand the practical transition from CAD to a printable, serviceable prototype—not just producing visually attractive models. ✅ 1️⃣ Build the complete Fusion 360 skeleton, joints, shell, and actuator architecture. ✅ 2️⃣ Optimize structures, tolerances, DFAM, print orientation, fasteners, and cable access for PA-CF. ✅ 3️⃣ Deliver native Fusion files, STEP/STL, fabrication and assembly drawings, BOM, motion study, and DFM documentation. I’m confident I can turn this humanoid concept into a mechanically coherent, prototype-ready system.
$20 CAD in 7 days
0.0
0.0

I help clients transform ideas into professional 3D models and manufacturing drawings. With extensive experience in product design, machine design, and industrial equipment, I deliver accurate, practical, and cost-effective CAD solutions ready for manufacturing. Services: 3D CAD Modeling Mechanical & Machine Design Product Development Manufacturing Drawings Assembly Design Sheet Metal Design Design Modification & Optimization Prototype and Production Support Let's work together to turn your ideas into reliable and manufacturable designs.
$10,000 CAD in 10 days
0.0
0.0

I have worked on this kind of project for a 3D prototype development-based startup. I'll be looking to work part-time and can push myself on weekends.
$40 CAD in 21 days
0.0
0.0

Chatham, United Kingdom
Member since Nov 16, 2016
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