PGV100 Sensor-Kinco PLC Integration

₹600-1500 INR

In Progress

Posted 7 days ago

₹600-1500 INR

Paid on delivery

### P&F PGV100-F200-R4-V19 Integration with Kinco K615S-16DT PLC I am looking for an experienced **PLC/Industrial Automation programmer** to integrate a **Pepperl+Fuchs PGV100-F200-R4-V19** positioning/color sensor with a **Kinco K615S-16DT PLC**. The sensor communicates through **RS485**, and I need to establish communication between the sensor and PLC and correctly decode the data received from the sensor. ### Main Requirement The PLC should receive and process the data from the **Pepperl+Fuchs PGV100-F200-R4-V19** sensor, including: * Detected **color/code** * Position information * Position/orientation value * Determine whether the detected position is: * **Left** * **Center** * **Right** * Receive and store the corresponding sensor values in PLC registers * Display/use these values in the PLC logic for further machine operation ### Scope of Work The freelancer will need to: 1. Configure the **RS485 communication** between the PGV100 sensor and Kinco K615S-16DT PLC. 2. Understand and implement the communication protocol/data format of the PGV100-F200-R4-V19. 3. Develop the required communication logic in the **Kinco PLC**. 4. Read the sensor's transmitted data into PLC registers. 5. Decode the received data and identify the detected **color/code**. 6. Process the position data and determine **Left / Center / Right** orientation. 7. Create proper PLC register/data mapping. 8. Provide a working PLC program that can be tested directly with the sensor. 9. Troubleshoot communication, data conversion, and decoding issues during commissioning. ### Expected PLC Data I would like the PLC program to provide clearly mapped values such as: | Data | PLC Output | | -------------------- | ------------------------ | | Sensor Communication | Communication OK / Error | | Detected Color | Color/Code value | | Position X | Numeric position value | | Position Status | Left / Center / Right | | Sensor Data | Raw/decoded value | | Sensor Error | Error/status code | The exact data structure will be finalized based on the **PGV100 sensor communication protocol/manual**. ### Hardware **Sensor:** Pepperl+Fuchs PGV100-F200-R4-V19 **Communication:** RS485 **PLC:** Kinco K615S-16DT ### Required Experience Please apply only if you have practical experience with: * Kinco PLC programming * RS485 communication * Modbus RTU / serial communication * Pepperl+Fuchs sensors * Industrial positioning or color sensors * PLC register/data decoding * Industrial automation commissioning ### Deliverables * Complete Kinco PLC program * RS485 communication configuration * PGV100 sensor data decoding * PLC register mapping * Color/code detection logic * Left/Center/Right position logic * Communication error handling * Basic documentation explaining the PLC registers and logic * Remote testing/debugging support I can provide the **PGV100-F200-R4-V19 datasheet/manual and the Kinco PLC programming software/project details** to the selected freelancer. **Please include examples of your previous RS485 sensor-to-PLC integration projects when submitting your proposal.**

Project ID: 40740028

About the project

4 proposals

Remote project

Active 6 days ago

Looking to make some money?

Email address

Benefits of bidding on Freelancer

Set your budget and timeframe

Get paid for your work

Outline your proposal

It's free to sign up and bid on jobs

Awarded to:

@christech1117

Hi, "PGV100 Sensor-Kinco PLC Integration" is right in my wheelhouse. I'm a senior engineer (11+ yrs) specialized in workflow automation (n8n / Make / custom Python) and API integration, which is exactly what this needs. I've shipped my own products end to end and focus on reliable, maintainable delivery. Recent relevant work: [login to view URL] (my own e-commerce platform, live with payments & logistics) and [login to view URL] (major Taiwanese e-commerce, nearly 2 yrs on the core team) How I'd approach it: 1) Confirm the exact scope and edge cases with you 2) Build in small, testable steps so you see progress early 3) Clean handover with docs I'm available to start now. Let me know your questions. Best Chris

₹1,294 INR in 1 day

5.0

(1 review)

2.2

4 freelancers are bidding on average ₹4,627 INR for this job

@stolzenterprises

The professional with 16 years of experience in Industrial Automation. Development,Commissioning of PLC Control System, HMI and SCADA^^ ◾ PLC-Siemens [S7-1500F/H, S7-400, S7-400F/H/R, S7-300, S7-1200, S7-200, S5, TI PLC, LOGO!] Rockwell [(Allen Bradley)- SLC500,MicroLogix,CompactLogix.] Schneider [Zelio, M171/72] Automation Direct [DirectLogic Click PLC] Unitronic [V200-18-E3XB Controller] Delta [Delta DVP ES2] ◾HMI-Siemens ** Weintek ** Kinco ** Unitronics ** Hitachi ** Schneider ** Wecon ** DeepSeaElectronics ◾SCADA -WinCC ** In-Touch Wonderware ** Citect ** Ignition ◾ Industrial Networks-PPI-MPI ** Profibus ** AS-i ** Profinet ** Ethernet ** Modbus RTU/Modbus TCP ◾ OPC -PC Access ** OPC Scout ** OPCUA ** Metrikon ** Kepware ◾ Project Documentation-ISA88/95, GAMP, 21CFR Part11, VP, URS, FRS, DS, IQ, OQ, PQ, SOP. ◾ Programming Languages -C# ** VBA ** VB.net ** Javascript ◾ Raspberry pi ** Raspi Camera ◾ Networking Devices - Siemens scalance, Teltonika, Waveshare Modbus Gateway, Moxa Gateway

₹15,000 INR in 7 days

5.0

(50 reviews)

5.9

@elect2eng

I have done extensive programming with delta PLC for machine control and RS485 modbus control. I use modbus to read sensors such as temperature, send the AD output to motors, MAP HMI data so that it display the correct values and takes the changed process data. what I need is a detailed write up on your machine movement, its motors etc, it will need collision avoidance etc,,

₹1,050 INR in 7 days

5.0

(52 reviews)

5.3

@eugabrielmaximo

Hello, Your PGV100 integration needs more than basic RS485 connectivity. The key is reliable frame handling, exact byte decoding, signed position conversion, and deterministic Left, Center, or Right classification inside the Kinco K615S 16DT. I would first verify the PGV100 telegram structure, serial parameters, request cycle, checksums, scaling, and status bits against the manual. Then I would map raw frames and decoded values into documented PLC registers for communication state, color or code, X position, orientation, and sensor errors. My relevant strength is building dependable Data Processing logic for structured messages, validation, state handling, and diagnostics. TypeScript can also support a small independent serial frame test utility if commissioning requires comparison against PLC results. Artificial Intelligence would not be used for control decisions because this application needs transparent, deterministic logic. The PLC program will include receive timeouts, malformed frame handling, retained diagnostic values, configurable center tolerances, and clear comments. I can also support remote testing with live register traces and captured RS485 frames. Send the manuals and current Kinco project, and I can provide an initial register map and telegram decoding plan for review. Gabriel

₹1,165 INR in 5 days