Full PLC Support for Roll-Former

@hayteekeys

Hi, KINDLY READ THROUGH MY PROPOSAL THIS IS WHAT I WILL DO - Develop full Delta PLC program (DVP or AS series): speed control, cut-to-length (encoder-based), safety interlocks, HMI screens in DOPSoft – tunable params, error-free compile. - Create complete electrical docs: CAD schematics/wiring drawings (EPLAN/AutoCAD Electrical), consolidated BOM with Delta/Mouser PNs ready to order. - Guide bench/on-machine testing remotely: logic tweaks, 8h full-speed validation, documented sign-off. - Deliver: editable CAD/Delta project files + PDF set. RELEVANT PROJECTS - 2025: Delta AS300 PLC + HMI for steel roll-forming line – encoder cut-to-length ±0.5 mm, safety gates, 24/7 production post-commission. - 2024: Similar continuous line retrofit (DVP-SA2) – full electrical redraw, BOM, remote troubleshooting to zero downtime. QUESTIONS - Delta PLC model (e.g. AS200, DVP-ES2)? - Existing mechanical charts & electrical data? - Line speed/tolerance specs (e.g. 20 m/min, ±1 mm cut)? - Preferred CAD tool (EPLAN ok)? Delta PLC specialist (10+ yrs roll-forming automation). I am Ready to start, full package in 6–8days.

@cesur135

With over a decade of experience in the field of industrial automation, I am confident in my ability to handle your Cold Roll-forming project with great success. My extensive knowledge of PLCs, specifically Delta, is one of my strongest suits. I have not only developed programs on this platform but also worked towards panel-ready wiring drawings and schematics using CAD, aligning perfectly with your project scope. I fully understand the importance of parameter tuning for speed control, cut-to-length accuracy, and safety interlocks for a continuous process line, and can guarantee thorough attention to these details. Notably, my familiarity with "roll-forming or comparable continuous-process lines" will provide an added advantage in executing your project effectively. Apart from writing system software for automation scenarios, I've also ensured smooth monitoring and control using SCADA programs and conducted successful (PTP) point-to-point tests and automation tests during equipment activation. The skill set displayed can be seamlessly aligned with your requirements for full electrical and automation support.

@mzlst50

Hi there, I am an automation engineer runing CanadaTronix Automation located and based in Canada. I do PLC programming, VFDs, Servo, and robotics. I have gone through the project descripton and I see a lot of details need to be discussed. that;s why I used initial minimum amount until we discuss and define the wokr scope clearly. Please give a moment check our website by google on CanadaTronix to learn about our work and what our clients said about us. also you will find in our profile many completed projects with excellent clients reviews. Regards, Dr. Y.E.

@HOANLK9

Hi Sir. My name is Hoan. More than 6 year of experience in different kind of industries. Food, automotive, wastewater and many others. Programming environment Allen Bradley,TIA PORTAL, WPL Soft, GX Works, any others. Fieldbus experience: EtherNet/IP, Modbus TCP, DeviceNet, Modbus RTU. Experience in machine vision specification and development. Experienced electrical design using ePlan Experienced design and coding Winform using Visual Studio C# I hope we can cooperate with each other. Thanks sir

@engrhasan01

Hi,I can provide complete end-to-end electrical and automation support for your Cold Roll-Forming line using Delta PLC hardware, including full PLC programming, HMI development, electrical documentation, and commissioning support through production validation. I have experience with continuous-process machinery involving synchronized drives, cut-to-length control, encoder feedback, and safety interlocks, which are critical for roll-forming accuracy and stability. I will develop structured PLC logic (speed synchronization, length tracking, flying shear control if applicable, alarm handling, and safety sequencing), design clean panel-ready CAD schematics with a consolidated BOM, and support bench plus on-machine testing remotely until the system runs 8 hours at full speed within tolerance. Deliverables will include editable PLC project files, native CAD drawings, and final PDFs. I’m ready to review your sequence charts and I/O list to define the control architecture and timeline.

@rohitg116

Hello As a professional structural engineer, I have accumulated a lot of experience by participating in various Structural Project in the past. My work experience is focused on architectural, structural engineering for building permits. I have experience with PCB Layout, Automation, PLC, Electrical Engineering, Control Engineering, CAD/CAM, Electronics and Process Automation So I can help you get the full plan including the Structural Plans. Please send me a message to discuss more details. Thanks.

@stanislavy9

Hope you are doing well! I’ve reviewed your requirement for full electrical and automation delivery for a Delta PLC-based cold roll-forming line. Key challenges typically include encoder synchronization for cut-to-length accuracy, stable speed control across forming stations, and ensuring safety interlocks don’t interrupt production flow. Another critical point is aligning I/O mapping with actual panel layout to avoid commissioning delays. I have implemented Delta PLC systems (DVP/AS series) on continuous-process and cut-to-length lines, including servo control, VFD coordination, flying shear logic, and HMI parameterization. In one project, we faced length deviation at high speed due to encoder noise and scan-time delay; I resolved it using high-speed counter inputs and interrupt routines, improving tolerance within ±0.5 mm. In another case, safety circuit trips caused nuisance stops; I redesigned the interlock logic with proper state-based sequencing and clear fault diagnostics on HMI. Deliverables will include: • Structured Delta PLC project (latest software compatible) • HMI screens with protected parameter layers • AutoCAD electrical schematics + panel-ready drawings • Complete BOM with orderable part numbers • Remote commissioning support until 8-hour full-speed validation All files will be provided editable + final PDF set. I am ready for you and waiting here. Thank you.

@NDzhunev

Hello i find Siemens PLC's more suitable than Delta so if you decide to change Delta with Siemens I will be glad to help with the project!

@sandipm1307

Having created complex automation systems across industries, I believe my mix of comprehensive technical expertise and a hands-on problem-solving approach is ideally suited to the full PLC support you require for your Cold Roll-forming line. With extensive experience in Delta PLCs, I specialize in precisely the kind of integration and programming you need for your continuous-process line. I have worked on projects with similar functional requirements, including speed control, cut-to-length precision, safety interlocking, and have successfully delivered them within strict tolerances. I make it a point to offer holistic support that ais supported by thorough documentation and protocols. This includes producing panel-ready wiring drawings in CAD, a consolidated bill of materials, and an unlocked Delta PLC project - all documents that are essential for future maintenance and defined as part of the scope of your project. Finally, my pledge to efficiency an practicality is a testament to my ability to deliver robust solutions. I'm invested in the long term success of each project so I am committed to guide you through bench and on-machine testing until your line is producing top-quality parts as intended. My objective is not just to satisfy the acceptance criteria but exceed them. With my skills in process automation, proficient knowledge in industrial communication protocols like Modbus TCP/RTU, OPC UA, Ethernet/IP and IoT

@maneamartya

Hi I am an Automation Engineer from Pune itself. I have worked on Seimens s71500, s71200 and s7200 smart and Delta PLCs as well.I am working on PLC programs on daily basis with my current job and I have also worked on servo drives and VFDs of Bosch Rexorth, Fuji, Panasonic and Seimens.I also have experience with Seimens and Delta HMI's for screen designing and communicating them with PLCs. My experience in this field is of 3.5 years. I have designed panel layouts using Autocad and can also design electrical schematics as well. I can also deliver electrical drawings using eplan. If you want to know more about me you can contact me or whatsapp me on 9284180939.