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Scope of Work & Deliverables 1. Circuit & Component Simulation Validate and simulate critical sub-circuits and component behaviors before moving to the layout stage (using LTspice, PSpice, or equivalent). Optimize the power delivery network (PDN), specifically the integration between the HLK Network module and the ESP32, ensuring proper noise filtering, decoupling, and voltage stability. 2. Schematic Review & Optimization Comprehensive audit of the existing schematic for signal integrity, protection circuits, and component ratings. Ensure proper implementation of hardware protection (e.g., TVS diodes, fuses, surge protection). 3. Thermal Simulation & Management (High Priority) Perform full Thermal Simulation (FEA/CFD) of the PCB and components under continuous 24/7 workload. Identify thermal hotspots (especially around the HLK module and power tracks) and implement mitigation strategies (thermal vias, copper pours, or heatsink placement). 4. PCB Design & Layout (High-Power & Logic Separation) Design a multi-layer PCB focusing on Design for Manufacturing (DFM). Strict implementation of Galvanic Isolation and signal separation. Isolate high-power AC/DC tracks from low-voltage logic/RF signals (ESP32) to prevent EMI/EMC interference. Adhere to strict Creepage and Clearance distance standards for safety and isolation. Follow Espressif’s official hardware design guidelines for ESP32 module placement and decoupling. Integrate dedicated Test Points (ICT) for critical power rails (3.3V, 5V, GND) and signal lines, along with a reliable programming/flashing interface (UART/USB with auto-reset circuitry). ----------------------------------------------- Required Deliverables Upon project completion, the freelancer must deliver a comprehensive, production-ready engineering package categorized as follows: Design Source Files: Fully organized, unencrypted Schematic and PCB Layout source files (in [Altium Designer / KiCad] format). Complete, project-specific Component Libraries (Footprints and Symbols) used in the design. Manufacturing & Production Files (Fabrication Package): Gerber Files (RS-274X or Gerber X2 format) along with NC Drill files. Pick and Place (Centroid) file containing X-Y coordinates, layers, and rotation angles for automated SMT assembly. High-resolution Assembly Drawings (PDF format) for both top and bottom layers. Bill of Materials (BOM): A structured, production-ready BOM (Excel/CSV format) including: Designators, Quantities, Component Descriptions, Package/Footprint sizes, exact Manufacturer Part Numbers (MPN), and sourcing links (e.g., DigiKey, Mouser). Circuit Simulation Package (Electrical Validation): Native circuit simulation files (e.g., LTspice .asc or PSpice files) validating the electrical stability, noise filtering, and power delivery network between the HLK Network module, power module and the ESP32. Exported simulation waveforms and transient analysis data. Thermal Simulation Package & Report (Physical/Thermal Validation): Native source files from the specialized thermal analysis software used (e.g., ANSYS Icepak, SolidWorks Flow Simulation, or Altium TRM). Comprehensive Thermal Analysis Report (PDF): A detailed engineering report showcasing 3D thermal heat maps under maximum continuous load, identified hotspots, and verified validation of the implemented thermal mitigation strategies (such as thermal vias and copper pours). 3D Mechanical Models: High-accuracy 3D STEP file (.step) of the fully populated PCB assembly (essential for enclosure design integration and mechanical clearance checks). Solder Paste (Stencil) Files: Top and Bottom Paste Mask layers for automated SMT assembly. Panelization Support: Readiness to provide a panelized Gerber layout based on the assembly manufacturer’s capabilities (including fiducials and break-away tabs). Engineering Documentation: A concise design note (PDF) documenting the electrical isolation strategy, specifying the exact creepage and clearance distances utilized to isolate high-power tracks from low-voltage logic/RF circuits.
Project ID: 40477988
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27 freelancers are bidding on average $78 USD for this job

I am a professional Electrical Engineer and PCB Designer with over 7 years of experience in schematic design, PCB layout, and embedded systems (ESP32, IoT, analog/digital circuits). I am also an experienced Embedded Systems Engineer with 7+ years in Arduino, ESP32/ESP8266, and microcontroller-based development. I turn ideas into fully functional hardware-software systems. I have carefully reviewed your project requirements and I am confident I can provide a high-quality solution tailored to your needs. My expertise includes: RFID (HF, UHF, NFC, Active/Passive) Embedded Firmware Development Hardware & PCB Design (industry standards) Sensor Integration & IoT Development Protocols: UART, I2C, SPI, MQTT, WiFi, BLE BOM, Gerber, Design Optimization Prototyping, Testing, Debugging, Power Optimization I focus on clear communication, timely delivery, and customer satisfaction. My designs are fabrication-ready, tested, and built for long-term reliability. I have designed similar products for other projects. I am happy to discuss your project in detail and provide revisions until you are satisfied. Looking forward to working with you.
$20 USD in 7 days
7.4
7.4

Hi There! As you can see in my portfolio on my profile, I have extensive experience designing PCBs and mass production equipment, just like you need. I can handle your project. I apologize for the simple proposal; I know you're probably tired of reading AI-generated proposals, and I'd rather not waste time on that. If you're interested in working with me, send me a message and we can work out the details! Best Regards!
$30 USD in 7 days
4.7
4.7

Hi, I went through your requirements and I can handle the full schematic review, simulation, and PCB optimization with a strong focus on power integrity, thermal safety, and EMI control. I will validate your circuit using LTspice or equivalent tools, focusing on PDN stability between the HLK module and ESP32, ensuring clean voltage delivery with proper decoupling, filtering, and transient protection. On the layout side, I will enforce strict isolation between high voltage and logic domains, verify creepage and clearance standards, and optimize grounding and routing to reduce EMI while maintaining DFM compliance. I’ve worked on similar power electronics and embedded PCB design workflows and can share relevant examples once we connect on chat. What is your current biggest concern right now, thermal hotspot on the HLK module or EMI noise affecting the ESP32 stability? Best Regards, Muskan
$20 USD in 1 day
3.3
3.3

I have spent over a decade optimizing circuit designs for production, and I can tell you that a clean PCB layout is what separates a reliable product from a constant headache. For a hydroponic control board, the difference comes down to proper power distribution and noise isolation between the sensor inputs and the pump or valve drivers. I have delivered similar mixed-signal boards that shipped to clients across multiple continents, so I know exactly where to place decoupling caps and how to route those critical traces. Your budget is tight, but I can work within it because I focus on getting the layout right in one pass rather than burning through revisions. I handle the full design from schematic refinement through to the Gerber files, and I always include clear documentation for assembly. If you want a board that works reliably in a humid grow environment, I am the right person for this job.
$50 USD in 2 days
3.2
3.2

As a well-rounded engineer with a diverse range of skills, I believe I am the perfect candidate to take on your PCB Design and Circuit Optimization project. My background in Embedded Systems Engineering and Electronics Engineering equips me with deep knowledge and understanding of electronic circuits, digital systems, communication systems, power principles, and more. Moreover, my proficiency in using simulation and design tools such as LTspice, PSpice, KiCad, and EasyEDA Pro ensures I can deliver reliable circuit design and validation. My expertise extends to thermal design and management - an aspect of your project that you highlight as high priority. I have hands-on experience in performing full Thermal Simulation (FEA/CFD) using ANSYS Icepak, SolidWorks Flow Simulation, and Altium TRM. This experience will be crucial in identifying thermal hotspots that may pose risks to your circuitry's performance or longevity. In terms of deliverables, my extensive background aligns perfectly with what you need - be it comprehensive engineering CAD modeling and documentation or even AI-powered Python applications. I've used Altium Designer/KiCad for years to create seamless PCB designs for manufacturing purposes while generating accurate component libraries that conform to industry standards.
$60 USD in 7 days
3.1
3.1

Hello, Thank you for sharing the project details. I’m very interested in your PCB design project and can support with circuit review, simulation, thermal analysis, and PCB layout optimization. I can assist with: • circuit and component simulation (LTspice / equivalent) • power delivery optimization between the HLK module and ESP32 • schematic review for protection, component ratings, and signal integrity • thermal analysis to identify hotspots and improve heat management • multi-layer PCB layout with proper high-power and low-voltage isolation • creepage/clearance review with DFM-focused layout recommendations Please ignore the bid amount I submitted for now — we can discuss pricing later after reviewing the project requirements in detail. I’d be happy to review your existing schematic/PCB files first and discuss the best approach. Best regards, Lily Martin
$30 USD in 1 day
2.3
2.3

Hello, Your project requires much more than PCB layout—it requires careful attention to power integrity, thermal management, electrical isolation, and manufacturability. I have over 10 years of PCB design experience and have completed more than 600 projects, including ESP32-based IoT devices, power electronics, industrial controllers, and high-density multilayer boards. For this project, I would begin with a detailed review of the existing schematic and power architecture, focusing on the integration between the HLK power module and ESP32. Particular attention will be given to PDN optimization, decoupling, filtering, surge protection, voltage stability, and reliable operation under continuous load. The PCB layout will be developed with strict separation between high-voltage AC/DC sections and low-voltage logic/RF circuitry. I am familiar with implementing proper creepage and clearance distances, EMI reduction techniques, grounding strategies, thermal vias, and DFM practices to ensure a safe and production-ready design. I can provide complete design files, Gerbers, BOM, Pick & Place files, assembly documentation, 3D models, and manufacturing support as required. My primary design tools are Altium Designer and KiCad. I would be happy to review the current design and discuss the best implementation strategy for your product. Thank you for your consideration.
$20 USD in 7 days
2.1
2.1

Hi, I can support the project from simulation through production-ready PCB design with focus on reliability, thermal performance, and safety-critical isolation requirements. I have experience with power electronics, ESP32-based hardware, AC/DC integration, schematic optimization, and multi-layer PCB design for mixed-signal systems. I can review and optimize the existing schematic, validate critical sections using LTspice/PSpice, and focus on clean power delivery between the HLK module and ESP32 including filtering, decoupling, and protection circuits. Thermal analysis around power components and 24/7 operation scenarios will also be addressed with copper optimization, thermal vias, and layout improvements. For PCB layout, I will prioritize galvanic isolation, creepage/clearance compliance, EMI reduction, and proper separation between high-voltage and low-voltage sections while keeping the design manufacturing-ready. Please share the schematic and current design files so I can review the architecture and identify critical areas early. Best regards, Engr. Muhammad Uzair
$20 USD in 7 days
1.0
1.0

Hi, I have experience with ESP32-based power electronics, schematic review, thermal analysis, and multi-layer PCB design for products that combine AC mains and low-voltage wireless electronics. I can perform a detailed review of your existing design, validate critical circuits through LTspice/PSpice simulations, and optimize the HLK-to-ESP32 power architecture for stability, noise immunity, and long-term reliability. Particular attention will be given to thermal performance under continuous 24/7 operation, including hotspot identification, thermal mitigation strategies, copper balancing, thermal vias, and power dissipation analysis. I will also implement proper protection circuitry, galvanic isolation, EMI/EMC-conscious routing, and ensure creepage/clearance distances comply with safety requirements for mains-powered equipment. The final deliverables can include simulation results, schematic review notes, thermal analysis report, updated multi-layer PCB layout, DFM recommendations, and complete manufacturing-ready files. Please share the schematic, current PCB files, layer stack-up, and HLK module details so I can evaluate the design and provide an accurate timeline. Best regards, Engr. Muhammad Imran
$18 USD in 3 days
0.0
0.0

Hi Greetings from OSTronik India! We are a technology-driven company specializing in Power Electronics and Embedded System Design integrated with Artificial Intelligence (AI), delivering reliable, industrial-grade Electronic Solutions—from concept to mass production, all under one roof. Our in-house capabilities include R&D, Firmware Development (C & Python Programming), Hardware Design, Prototyping, and Scalable Mass Production with a focus on quality and cost efficiency. Core Expertise: • Microcontroller : PIC, STM32, ESP Family, AVR, Nuvoton, XBee. • Microprocessors: Raspberry Pi • Development Tools: MPLAB X IDE, Keil, STM32CubeIDE, Arduino IDE, Atmel Studio, VS Code. • Hardware Design: Industrial-grade multilayer PCBs using Altium Designer, KiCad, with efficient power design, isolation handling, and EMI/EMC compliance. • Communication Protocols: UART, SPI, I²C, CAN, Modbus, MQTT, LAN, S-Bus, RS-485, RS-232. • RF Modules: LoRa, nRF Series, XBee, Laird RF Modules. Project Capabilities: Power Monitoring & Energy Management Units, CNC Controllers, BLDC/DC Motor Control, IoT-based Agriculture, Smart Home & Industrial Automation, Inverters, Stabilizers, and Gimbal-based Videography Control Systems. We have already transformed the concept into a successful Electronic solution for multiple clients. To help you better visualise our expertise, we would be glad to share a brief reference video. Let’s schedule a meeting to discuss further. Best Regards, Team OSTronik India
$20 USD in 7 days
0.0
0.0

Hi, A critical risk is inadequate PDN and thermal design around the HLK power module causing voltage instability and thermal runaway under continuous 24/7 load. I will validate HLK-ESP32 interactions at the component level and identify noise coupling paths before layout. I have delivered multiple mixed-signal PCBs that required strict Galvanic Isolation and separation of high-power AC/DC from low-voltage logic/RF. I performed LTspice and PSpice simulations for switching regulators, implemented TVS diodes and selective fusing for surge protection, and ran FEA thermal analysis to locate hotspots and specify thermal vias, copper pours, and heatsinks. I have hands-on experience optimizing PDN decoupling strategies for microcontrollers similar to ESP32 and tuning EMI filters for RF coexistence. I will start with schematic audit and targeted LTspice/PSpice runs of the HLK to ESP32 power path, then perform thermal FEA under continuous load to prioritize mitigations. Layout will follow with strict Creepage and Clearance enforcement and separate plane strategy for high-power and logic. - Do you have the existing schematic, PCB stackup, and measured thermal or scope traces for the HLK/ESP32 board? - Are there regulatory targets (eg EMI/EMC standards or isolation voltages) and preferred board manufacturer constraints I should follow? Happy to hop on a brief call whenever it suits you. Affan Qureshi
$50 USD in 1 day
0.0
0.0

⭐⭐⭐⭐⭐ I have extensive experience in mixed-signal PCB design, ESP32 hardware integration, power electronics, and production-ready embedded systems using KiCad and Altium Designer with full DFM/DFT methodology. I can handle the complete workflow including schematic review, LTspice/PSpice validation, PDN optimization around the HLK module and ESP32, thermal simulation, galvanic isolation strategy, creepage/clearance compliance, multilayer PCB routing, and full manufacturing documentation with ERC/DRC-clean deliverables. My background includes EMI/EMC-conscious layouts, thermal mitigation using copper pours and thermal vias, RF-sensitive ESP32 integration following Espressif hardware guidelines, and preparation of complete fabrication packages including Gerbers, BOMs, STEP models, assembly drawings, simulation reports, and pick-and-place data. I can also provide detailed engineering documentation covering thermal analysis, electrical isolation strategy, and production-readiness to support reliable 24/7 operation and scalable manufacturing.
$30 USD in 3 days
0.0
0.0

I am a skilled and reliable Embedded Systems Engineer with over 6 years of hands-on experience in Arduino, ESP32/ESP8266, and microcontroller-based development. I specialize in designing efficient, stable, and scalable embedded solutions, turning ideas into fully functional hardware-software systems. I have a strong background in electronics, sensors, communication protocols (UART, I2C, SPI, MQTT, WiFi, BLE), and real-time embedded systems. My development approach focuses on clean, well-structured, and well-documented firmware, ensuring long-term reliability and easy maintenance. I also provide thorough testing, debugging, and performance optimization, including power efficiency improvements where required. I am a detail-oriented engineer with strong problem-solving skills and extensive experience in hardware debugging and firmware optimization. Beyond technical expertise, I value clear communication, meeting deadlines, and maintaining high client satisfaction. I work closely with clients to fully understand project requirements and deliver high-quality results. Pricing is flexible and can be discussed based on project scope and complexity. I am open to both short-term and long-term projects. Let’s work together to build a professional, reliable, and efficient embedded system for your needs.
$20 USD in 7 days
0.0
0.0

Hi there, I reviewed your project for the 120V-1000V DC voltage detection circuit. Given my experience in power electronics, I can deliver a safe, budget-friendly, and production-ready solution in EasyEDA. Handling up to 1000V DC requires strict safety measures. Here is how I will approach your design: Galvanic Isolation: I will use high-grade optocouplers to ensure complete isolation between the high-voltage input and low-voltage control side. Clearance & Creepage (IPC-2221): I will meticulously implement the required spacing in EasyEDA and add physical isolation slots if necessary to prevent high-voltage arcing. Protection & Sourcing: The input will feature overvoltage and reverse-polarity protection. I will select highly accessible, low-cost components and ensure the output safely switches the 1000V/100mA load. You will receive the complete schematic, PCB layout, production-ready Gerber files, an optimized BOM, and a clear functional description. Looking forward to discussing the details with you. Best regards,
$20 USD in 7 days
0.0
0.0

I will deliver a full end-to-end hardware engineering package covering simulation, schematic optimization, thermal validation, and production-ready PCB design. The scope includes circuit simulation of the HLK–ESP32 power network with LTspice/PSpice to ensure noise suppression, stable PDN behavior, and robust decoupling. A full schematic audit will be performed with emphasis on signal integrity, protection circuitry, and compliance with Espressif design guidelines. Thermal FEA/CFD analysis will be conducted for 24/7 load conditions to identify hotspots and validate mitigation strategies such as copper pours, thermal vias, and component placement. The PCB will be designed as a multi-layer, DFM-compliant layout with strict galvanic isolation, proper creepage/clearance, EMI separation, and integrated test access (UART, USB auto-reset, power rails, and signals). Deliverables include fully editable Altium/KiCad files, libraries, Gerber/ODB++, pick-and-place data, BOM with verified MPNs, assembly drawings, LTspice/PSpice simulation package with waveforms, thermal analysis report with 3D heat maps, STEP mechanical model, stencil files, and a detailed isolation and safety documentation report.
$20 USD in 7 days
0.0
0.0

Hello, I can handle this PCB project from schematic review to a production-ready engineering package, with strong focus on power stability, thermal management, isolation, EMI/EMC-conscious layout, and DFM. I will review and optimize the existing schematic, validate critical sub-circuits, check component ratings, protection circuits, filtering, decoupling, and the PDN between the HLK module, power stage, and ESP32. I will also ensure correct separation between high-power AC/DC tracks and low-voltage ESP32 logic/RF signals, following proper creepage and clearance practices and ESP32 hardware design guidelines. For layout, I can design a clean multi-layer PCB with optimized routing, copper pours, thermal relief, test points, and programming interface. I can also support circuit simulation using LTspice/PSpice and provide thermal analysis documentation highlighting hotspots and mitigation strategies. Deliverables will include schematic and PCB source files, component libraries, Gerbers, NC drill, pick-and-place, BOM with MPNs and sourcing links, assembly drawings, simulation files/results, thermal report, STEP model, paste/stencil files, and isolation/creepage documentation. Please share the existing schematic, HLK and ESP32 module details, voltage/current requirements, board size, enclosure limits, target manufacturer rules, and operating conditions so I can confirm timeline and start accurately. Best regards,
$20 USD in 3 days
0.0
0.0

Hello, I am an Electronics Maintenance Engineer with hands-on experience in embedded systems, ESP32 development, circuit troubleshooting, and PCB design. I can help with: * ESP32 firmware development (Wi-Fi, Bluetooth, sensors, communication protocols) * PCB design and schematic capture * Hardware debugging and troubleshooting * Power supply and signal integrity considerations * Prototype development and testing * Integration of displays, sensors, relays, and communication modules * Reverse engineering and hardware modification I have practical experience working with real electronic systems and repairing professional devices, which gives me strong debugging and problem-solving skills in both hardware and software. I focus on: * Reliable and clean designs * Clear communication * Fast response and project updates * Delivering functional and tested solutions I am comfortable working with tools such as: * KiCad / Altium / EasyEDA * ESP-IDF / Arduino Framework * UART, I2C, SPI, CAN * STM32 and other microcontrollers when needed I would be happy to discuss your project requirements and help turn your idea into a reliable product. Best regards, Nabil
$30 USD in 7 days
0.0
0.0

Dear Hiring Manager, Greetings! I can do the job. Please look at my profile. Allow me working on your project, by giving me a chance. Sincerely Manirul Khan
$10 USD in 7 days
0.0
0.0

Highly skilled and experienced electrical engineer.I am able to to do this job perfectly and very fast to ensure yo get your project done within the required period
$20 USD in 7 days
0.0
0.0

Hello, I'm a CFD Engineer experienced in thermal analysis of electronic systems. If you need support in the thermal analysis part of the project, i will be happy to help in.
$20 USD in 7 days
2.4
2.4

cairo, Egypt
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