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I need an existing motion sensor prototype miniaturized to a 2.5x1.5x0.8 inch package. Requirements: - Reduce size of circuit board, casing, and power supply as needed - Maintain functionality and performance Ideal Skills: - Experience with electronics miniaturization - Proficiency in working with motion sensor circuits - Strong background in PCB design and integration
Project ID: 40709149
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55 freelancers are bidding on average $492 USD for this job

Hi, I am an embedded systems engineer with over 16 years of experience developing compact electronics, motion-sensing devices, custom PCBs, and production-ready enclosures. I can review your existing prototype and miniaturize the PCB, power system, and casing to fit the required 2.5 x 1.5 x 0.8-inch package while preserving its functionality and sensing performance. My approach would begin with an assessment of the current schematic, PCB, sensor, power requirements, and mechanical constraints. I would then optimize component selection and placement, redesign the board and enclosure together, and check power, thermal, signal-integrity, and manufacturability considerations. I can also support firmware adjustments, prototyping, testing, and the path from concept through consumer-grade production if needed. Could you share the current prototype dimensions, schematic/BOM, power source and runtime target, and motion sensor model? Please contact me to discuss details.
$700 USD in 10 days
7.7
7.7

With a keen familiarity in circuit miniaturization, I find your project tremendously exciting, and here's why: Throughout my career as an Embedded Systems Engineer and PCB Designer, I have delved into diverse technologies crucial for this task. From Nordic and TI microcontrollers to Raspberry Pi, Banana Pi, and BeagleBone Black single board computers, and many more, I have mastered the art of shrinking circuit boards while maintaining performance. To cut it short; I am well-equipped with essential features specifically demanded by your project: Experience, Proficiency, & Strong Background. This encapsulates more than just knowledge - it brings instinct for executing projects hassle free right at your doorstep. My aim has always been to create a perfect amalgam between 'intricate nature of work' & 'ease of use'. Let's collaborate and transform this intricate challenge into a piece de resistance! If you are ready for success let's do it together! Hit 'Hire Me Now'
$500 USD in 3 days
6.8
6.8

What kind of other circuitry that needs to be added within this specified area ? Do you have any sspecification details that you can share with ? I can design the board and associated circuits if no previous version is done before.
$500 USD in 7 days
7.0
7.0

Hi there, I have carefully reviewed your requirement to miniaturize the existing motion sensor prototype into a compact 2.5 × 1.5 × 0.8 inch package while preserving its current functionality and performance. My background in mechatronics, PCB design, embedded electronics, and hardware integration is well suited to this type of redesign. I can optimize the schematic and component selection, reduce PCB size, reorganize the power architecture, and adapt the enclosure and internal layout for the required dimensions. I have already worked with motion-sensing circuits, compact multilayer PCB layouts, power regulation, component replacement, and mechanical/electronic integration for space-constrained products. Given my skillset, I can move quickly and deliver a practical compact redesign. Send me a message with the current schematic, PCB files, BOM, and prototype dimensions, and I can start immediately. Best regards, Samuel tshibangu
$300 USD in 1 day
6.5
6.5

As an experienced Creative Designer, my skills in Product Design and Prototyping stand out as an ideal match for your project's needs. My background includes working with intricate hardware design and development processes, comprehending the specific challenges that come with miniaturizing electronic prototypes while maintaining complete functionality and performance. Rest assured, I am confident in my ability to condense your motion sensor prototype without any compromise in its effectiveness or efficiency. Moreover, having a strong understanding of motion sensor circuits and PCB design and integration, I believe I can produce a product that not only meets the size requirement you're looking for but is also optimized for longevity and durability. My attention to detail will ensure every component is efficiently placed within the minimal space while being mindful of heat dissipation, which could impact the device's long-term reliability. Lastly, alongside skillfully handling electronics prototypes, my proficiency in cutting edge AI-powered tools is an additional leverage to the project. I can harness the power of AI for enhanced analysis, modeling, and predictive capabilities that could further amplify your device's performance. With me onboard, you won't just get a prototype miniaturized to your specifications but a product that exceeds expectations in terms of both its form and function.
$260 USD in 2 days
6.2
6.2

HI, KINDLY READ THROUGH MY PROPOSAL I will miniaturize your existing motion sensor prototype into a reliable 2.5 × 1.5 × 0.8 inch package while fully preserving functionality and performance through careful PCB, power and mechanical redesign. MY APPROACH ✅ Compact PCB redesign optimised for the target envelope ✅ Power-supply downsizing with maintained stability and runtime ✅ Component selection and layout focused on size without performance loss ✅ Mechanical integration notes for the reduced casing ✅ Full verification that sensing performance remains unchanged DELIVERABLES - Miniaturized schematic and PCB files ready for fabrication - Updated BOM and assembly guidance - Package outline and mounting recommendations - Brief validation notes confirming original performance QUESTIONS 1. Current schematic, PCB files and bill of materials available? 2. Motion sensor type and any critical performance metrics to preserve? 3. Preferred power source (battery type or external) for the new size? Ready to start as soon as the existing design files and performance targets are shared.
$250 USD in 2 days
6.5
6.5

Having immersed myself in the field of electrical engineering with a specific focus on electronics and circuit design, I not only have years of experience but also a sound understanding of the components that goes into motion sensor prototypes. My expertise lies in miniaturization and I am confident that I can successfully reduce the size of your motion sensor prototype keeping its functionality intact. Not only do I excel at shrinking the size of circuit boards, housing designs and power supplies without sacrificing performance, I consistently update my skills to stay on top of industry trends such as PCB layout and integration. Your project to miniaturize the motion sensor prototype piques my interest because it aligns with my strengths and passion for optimization. From my familiarities with Altium Designer to proficiency in working on motion sensor circuits, you'll find that my diverse skillset is highly advantageous for this project. Additionally, throughout my career, I have always been committed to ensuring quality output while maximizing efficiency which has earned me a solid reputation from clients like you seeking successful outcomes in their projects.
$250 USD in 3 days
5.8
5.8

Hi, I can help miniaturize your existing motion sensor prototype to fit within the 2.5 × 1.5 × 0.8 inch package while maintaining its current functionality and performance. I have 11+ years of experience in PCB design, embedded electronics, sensor integration, and product miniaturization. I can review the existing schematic, PCB, components, and mechanical constraints, then optimize the complete design for the smaller enclosure. I can handle: * PCB size reduction and component optimization * Review/replacement of oversized components where appropriate * Power supply miniaturization * Motion sensor and signal integrity considerations * Compact component placement and routing * Thermal and power-consumption optimization * Enclosure integration and component clearance * Prototype-ready Gerbers, BOM, and manufacturing files Moreover I have access to advance fabrication labs for prototyping an dmanufacturing. I can build and assemble your prototype if needed. For more information you can text me. Best regards.
$500 USD in 7 days
6.3
6.3

Hi, how are you doing? I went through your project description and I can help you in your project. your project requirements perfectly match my expertise. We are a team of Electrical and Electronics engineers, we have successfully completed 1000+ Projects for multiple regular clients from OMAN, UK, USA, Australia, Canada, France, Germany, Lebanon and many other countries. We are providing our services in following areas: Antenna Design (CST, HFSS) Embedded C Programming. VHDL/Verilog, Quartus/Vivado, LabVIEW/ Multisim/PSPICE/VLSI MATLAB/SIMULINK Network Simulator NS2/NS3 Microcontroller like Arduino, Raspberry Pi, FPGA, AVR, PIC, STM32 and ESP32. IDEs like Keil MDK V5, ATmel studio and MPLab XC8. PLCs / SCADA PCB Designing Proteus, Eagle, KiCAD and Altium IOT Technologies like Ethernet, GSM GPRS. HTTP Restful APIs connection for IOT Communications. Also, we have good command over report writing, I can show you many samples of our previous reports. Kindly consider us for your project and text me so that we can further discuss specifically about your project's main goals and requirements.
$500 USD in 7 days
6.2
6.2

Hello, Miniaturizing your motion sensor into a 2.5 × 1.5 × 0.8 inch package is a focused engineering challenge, and I’m ready to help turn the existing prototype into a compact, reliable product. I can support the Circuit Board Layout by evaluating component placement, power architecture, signal integrity, and enclosure constraints while preserving the sensor’s functionality and performance. Through Prototyping and Electrical Engineering review, I’ll identify opportunities to reduce board area, simplify the power supply, and integrate the casing around the final PCB rather than treating each part in isolation. I’ll begin by reviewing the current schematics, PCB files, component dimensions, battery requirements, and test results, then provide a practical miniaturization path with verification checkpoints. Please share the existing design files so we can define the first review milestone and move toward a compact prototype quickly. Which constraint is the tiny package least willing to compromise—battery life, sensing range, or the enclosure’s personality? Best regards, Sahil
$250 USD in 1 day
5.5
5.5

Hi, I have experience redesigning compact embedded hardware with motion sensors, low-power MCUs, battery supplies, and mechanically constrained enclosures below 40 mm, including boards with 10+ protected I/O and mixed-signal interfaces. I have taken existing prototypes through schematic optimization, footprint reduction, PCB relayout, power-budget review, and enclosure integration while preserving original functionality. Approach ✅ I will review the existing schematic, PCB, enclosure, sensor orientation, battery choice, and current consumption to identify the main size constraints. ✅ I will reduce the PCB footprint through component substitution, tighter placement, smaller packages, multilayer routing, and optimized connector/power architecture. ✅ I will redesign the power solution and enclosure around the 2.5 × 1.5 × 0.8 inch limit, then complete DRC, thermal, assembly, and mechanical-fit checks. Questions ✅ What motion sensor, MCU, battery/power source, wireless interface, and current PCB dimensions are used in the existing prototype? ✅ Can you provide the schematic, PCB source files, BOM, enclosure CAD, and any fixed locations for the sensor, buttons, LEDs, or connectors? Best, Yaroslav
$500 USD in 7 days
5.5
5.5

⭐⭐⭐⭐⭐ Hi, I can help redesign the existing motion-sensor prototype around the strict 2.5 × 1.5 × 0.8 inch package while treating the mechanical, PCB, and power constraints as one integrated design problem. I would first analyze the existing schematic, PCB, BOM, power architecture and enclosure to identify the main sources of volume. From there, I can evaluate smaller components, PCB layer/placement changes, power-supply optimization, connector relocation and enclosure integration while preserving the sensor's required performance. The workflow would include: Review and measure the existing prototype Identify miniaturization opportunities and constraints Redesign the PCB/component placement and power section Integrate the PCB with the reduced enclosure Run electrical/layout checks and verify clearances Prototype and compare performance against the original design For a motion sensor, I would also be careful not to treat size reduction as purely a packaging exercise—sensor placement, grounding, noise, power integrity and the surrounding enclosure can all affect performance. Please send the existing schematic, PCB files, BOM, photos/dimensions of the prototype, power/battery details, and any performance requirements. I can then assess how realistically the 2.5 × 1.5 × 0.8 inch target can be achieved and propose the most practical redesign path.
$500 USD in 7 days
5.6
5.6

Hello, I saw your project about reducing the size of the circuit board, casing, and power supply while maintaining the existing functionality and performance. I loved the focus on practical electronics miniaturization and PCB integration. What do you think if I redesign the PCB around the motion-sensor circuit, optimizing component placement, routing, and power architecture to achieve a smaller and more efficient overall design? I’m an Electrical/Electronics Engineer with 15+ years of experience in embedded systems, PCB design, analog/digital electronics, and industrial control systems. I have extensive experience designing compact, reliable electronic assemblies and integrating sensors while considering electrical performance, thermal behavior, manufacturability, and component availability. I can review your existing schematic and PCB, identify the main opportunities for size reduction, select smaller suitable components where appropriate, and redesign the board and power section without compromising required functionality. I can provide a professional, production-ready schematic and PCB layout, with attention to clearances, signal integrity, power distribution, and practical manufacturing requirements. I’d be happy to review the current design and propose the best miniaturization approach. Best regards, Hamza
$250 USD in 4 days
5.4
5.4

Hi, I can help miniaturize the existing motion sensor prototype while maintaining its functionality and performance. I can optimize the PCB, component selection, power supply, and overall integration to fit within the 2.5 × 1.5 × 0.8 inch package, including reviewing the existing design for unnecessary size and optimizing the enclosure if needed. I have strong experience in compact PCB design, power management, and embedded hardware integration, and can deliver a practical design ready for prototyping. Please share the existing schematic/PCB files and prototype details so I can review the current design and propose the best miniaturization approach.
$500 USD in 7 days
5.6
5.6

Hi, I am ready to miniaturize your existing motion sensor prototype into a 2.5 x 1.5 x 0.8-inch package, including a compact PCB layout, casing redesign, power supply optimization, and full functionality verification, following IPC-2221, IPC-7351, IPC-A-610, and IEC 61000 standards for reliable, high-density, performance-maintained miniaturization. Project Deliverables: Compact PCB layout Redesigned casing Optimized power supply Functional and performance verification report Documentation and design files I have a few questions: Q1: Could you share the existing prototype design files, schematics, and performance specifications? Q2: Do you have any preference for power supply type or casing material for the miniaturized package? I have over 7 years of experience in electronics miniaturization and high-density PCB design. Similar projects I have done: Motion Sensor Prototype Miniaturization Compact PCB Layout Casing Redesign and Power Supply Optimization High-Density PCB Design for Miniaturized Sensor Package with Performance Verification Software I can use: Altium Designer/KiCad My portfolio is attached below. I am ready to start immediately upon receiving the existing prototype design files and performance specifications. Thank you! Warm regards, Abubakar
$500 USD in 7 days
5.1
5.1

✅✅✅✅✅ I can help turn the existing motion sensor prototype into a compact, production-oriented design within the 2.5 × 1.5 × 0.8 inch envelope without sacrificing its functionality. I’d approach this as a complete PCB + power + mechanical integration exercise rather than simply shrinking the board. I’ll first review the existing schematic, PCB, components, sensor placement, power architecture and enclosure, then identify the main space/height constraints. My process would be: Audit the existing prototype and define the dimensional/performance constraints. Optimize component selection and PCB placement/routing for minimum footprint and height. Redesign the power section as needed for efficiency, thermal performance and battery requirements. Integrate the PCB with the compact enclosure and verify sensor orientation/mechanical considerations. Validate the miniaturized design against the original for functionality, power consumption and motion-sensing performance. I have strong PCB design experience with compact embedded, sensor and power electronics, including production-focused layouts and DFM. If you provide the existing PCB/schematic and enclosure dimensions or prototype photos, I can assess the best miniaturization approach before starting the redesign.
$500 USD in 7 days
4.4
4.4

Dear Client, Yes—I’m happy to start with miniaturizing your existing motion-sensor prototype into the 2.5 × 1.5 × 0.8 inch envelope. The challenge is reducing PCB, power and enclosure volume without degrading sensing performance or reliability. PCB Must Innovations brings 30+ years of electronics/PCB experience across compact embedded products, motion sensors, low-power hardware, multilayer PCB layout, DFM and prototype validation. Profile: https://www.freelancer.in/u/electronicsdone I can review the prototype, identify the real space drivers, optimize component selection and placement, reduce board area, refine the power architecture and coordinate PCB/enclosure interfaces for a manufacturable compact design. The amateur trap is shrinking the PCB first and discovering later that sensor performance, battery access or assembly no longer works. Haha, every millimetre becomes expensive once the enclosure starts arguing back. I’m happy to offer a free consultation first so we can identify what can safely be reduced before redesign begins. One question: what motion-sensing technology and power source are used in the current prototype? Message me with that detail and I’ll outline the miniaturization path and highest-risk constraints before you commit. You’ll get a compact design focused on preserved performance, clean assembly and production readiness. Kind Regards Prat PCB Must Innovations
$450 USD in 4 days
6.4
6.4

Hi, I can miniaturize your existing motion sensor prototype into the required 2.5 × 1.5 × 0.8 inch package while maintaining reliable functionality and performance. With expertise in Electronics, Electrical Engineering, PCB Layout, Circuit Design, Circuit Board Layout, Embedded Systems, Product Design, and Prototyping, I can optimize the complete hardware architecture. I’ll focus on compact component selection, efficient PCB routing, optimized component placement, power-supply integration, sensor performance, and enclosure constraints. I’ll also ensure the redesigned board remains practical for assembly, testing, and future prototyping. The goal is a compact, reliable, and manufacturable design rather than simply reducing dimensions. **Send your existing schematic, PCB/Gerber files, BOM, and prototype details, and I’ll review the current design and identify the most effective miniaturization approach.**
$270 USD in 7 days
4.5
4.5

Okay, I got what you want exactly. I am a Full Stack Engineer PCB Designer with 10 years of experience, providing compact PCB design, electronics miniaturization, motion sensor integration, power optimization, and mechanical-aware hardware development. In my opinion, the best approach is to redesign the electronics around the required 2.5 × 1.5 × 0.8 inch enclosure rather than simply shrinking the existing board. I would optimize component selection, placement, power architecture, and PCB geometry while preserving the sensor’s performance, sensitivity, and reliability. This project is very similar to my previous works. I have designed compact embedded and sensor boards where PCB size, battery life, component clearance, and enclosure constraints were critical. I also have experience replacing bulky components with smaller alternatives and optimizing layouts for production. So, I will divide your project into three major steps. 1️⃣ Review the existing circuit, components, power supply, and mechanical constraints. 2️⃣ Redesign and miniaturize the schematic, PCB, and power architecture. 3️⃣ Validate functionality, performance, clearances, and prepare fabrication-ready files. Via private chatting or meeting, I will provide the creative idea and good tech solution for your project. Best regards. Maksym
$500 USD in 7 days
4.1
4.1

Hi, I can help miniaturize your existing motion sensor prototype to fit within the 2.5 × 1.5 × 0.8 inch package while maintaining its functionality and performance. I’ll optimize the PCB layout, component placement, and power section, and can also work around the mechanical constraints of the new enclosure. I have experience with compact PCB designs and can review the existing prototype first to identify the best opportunities for size reduction. I am ready to start immediately. Best regards, Ahmed
$500 USD in 7 days
4.4
4.4

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₹750-1250 INR / hour
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$250-750 USD
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₹600-1500 INR
$30-250 USD
₹750-1250 INR / hour