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I need a rotating wheel mounted on a center-column. I have 8 plastic flag sockets that need to be bolted to the edge of the wheel. The whole thing needs to spin at variable speeds and move up and down about 5 inches while it's turning." 1. Project Overview Construction of a floor-mounted training device for flag football. The machine features a rotating horizontal wheel (waist-high) that holds multiple flag "poppers." The device requires two simultaneous motions: continuous rotation and vertical oscillation (bobbing up and down). 2. Technical Specifications * Target Height: Fixed at 30–36 inches (waist-high). * Rotational Motion: * Variable speed control (approx. 0–60 RPM). * Drive must handle 5 distinct speed presets. * Vertical Motion (Oscillation): * The wheel assembly must rise and fall 4–6 inches during rotation. * Mechanism: Cylindrical cam or mechanical linkage. * Flag Interface (The "Gauntlet"): * Wheel Size: 24-inch to 30-inch diameter. * Mounting Points: 6 to 8 flag sockets mounted at equal intervals around the perimeter. * Hardware Compatibility: Designed for "Sonic Pop" style female sockets (standard vacuum-seal flag connectors). 3. Component & Hardware Details * Mounting the Poppers: The "Sonic Pop" female sockets usually come with a small plastic "stem" designed for a belt. For this machine, the builder will need to either: * Direct Bolt: Drill a hole through the wheel and use a bolt/washer through the back of the socket. * Bracket Mount: Use small "L" brackets to keep the sockets facing outward horizontally. * Drive System: High-torque 12V/24V DC Gearmotor. Note: Increasing to 8 flags adds weight and pull-drag; a motor with at least 80 kg-cm of torque is recommended. * Safety: The wheel must be "soft-edged" (padded with foam) to prevent injury if the athlete's hand misses the flag and strikes the rotating wheel. You should use a "Shaft-within-a-Sleeve" design. This allows the inner part to spin and move up and down, while the outer part remains rock-solid. The Recommended Materials 1. The Outer Support Column (The "Stationary" Part) • Material: Schedule 40 Steel Pipe (1.5" to 2" diameter). • Why: You can buy this at any Home Depot or Lowe's. It is incredibly rigid and can be welded easily to a heavy base plate. Steel is much better than PVC here; PVC will "whip" or flex when the flags are pulled, which could cause the motor to bind or the belt to slip. 2. The Inner Rotating Shaft (The "Moving" Part) • Material: 304 Stainless Steel Precision Ground Shafting (5/8" or 3/4" diameter). • Why: You want "precision ground" steel because it is perfectly round and smooth. This is important because it needs to slide up and down through bearings or bushings without friction. Stainless steel won't rust if you leave the machine in the garage or a damp equipment shed. • Where to get it: McMaster-Carr (Search: "Rotary Shafting"). How the Assembly Works To get that "bobbing" motion you want, the setup looks like this from the inside out: 1. The Outer Pipe stays still and is bolted to the floor/base. 2. Linear/Rotary Bushings are pressed into the top and bottom of the outer pipe. These are special bearings that allow the inner shaft to both spin and slide up and down at the same time. 3. The Inner Shaft sits inside those bushings. 4. The "Wave" Cam is a piece of metal shaped like a roller coaster track welded to the top of the outer pipe. 5. The Follower is a small peg or roller attached to the inner shaft. As the motor spins the shaft, the peg hits the "wave" and forces the whole shaft to lift.
Projektin tunnus (ID): 40300600
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Aktiivinen 29 päivää sitten
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31 freelancerit tarjoavat keskimäärin $492 USD tätä projektia

Hello, I'm a mechanical engineer with 18 years of experience in product design. My experience and knowledge will be very useful in this project. Please feel free to contact me for further discussion. Thanks.
$500 USD 12 päivässä
8,2
8,2

Having closely examined your project requirements for the Variable-Speed Rotary Flag-Pulling Trainer, I am confident that my extensive experience and skills in electrical engineering and motor control make me highly qualified for the job. With a particular focus on hardware design and firmware development, I guarantee solutions that not only meet your technical specifications but also adhere to tight deadlines. In previous projects, my mastery of designing efficient power supply circuits has proven to be invaluable, which aligns perfectly with your need for a drive system with varying speeds and high torque. Moreover, my knowledge in wireless technologies like Wi-Fi and Bluetooth can come in handy in realizing the required communication protocols for your machinery. Using my expertise in CAD/CAM, Electrical Engineering, Electronics, Engineering, and Motor Control, I can create the "Shaft-within-a-Sleeve" design using schedule 40 Steel Pipe for the outer column and precision ground Stainless Steel Shafting for the inner rotating shaft as you’ve specified. Further, I'll ensure safety by padding the spinning wheel to prevent accidents during training sessions. Choosing me guarantees efficient execution of your project in terms of performance, time management, costs, and safety — everything you value!
$500 USD 7 päivässä
6,7
6,7

Hi, Your project for a rotating and vertically oscillating flag football training device is very interesting, and I would be excited to assist with the mechanical design and development. For this project, I can support you with: • Complete mechanical design of the rotating wheel system (24–30 inch diameter) with evenly spaced flag socket mounts • Design of the vertical oscillation mechanism using a cam-driven or mechanical linkage system to achieve the 4–6 inch bobbing motion • Motor and drive system selection, including a high-torque 12V/24V gearmotor capable of operating up to ~60 RPM with multiple speed presets • Structural design of the stationary column and inner rotating shaft assembly using the shaft-within-sleeve configuration • Bearing/bushing selection to allow smooth simultaneous rotation and vertical sliding • Mounting solution for the Sonic Pop flag sockets, including direct bolt or bracket mounting options • Safety considerations, including padded wheel edge design and stable base structure • Delivery of 3D CAD models, technical drawings, and a bill of materials for fabrication and assembly. Best regards,
$1 500 USD 20 päivässä
6,4
6,4

Hi, how are you doing? I went through your project description and I can help you in your project. your project requirements perfectly match my expertise. We are a team of Expert Mechanical design Engineers, we have successfully completed 1000+ Projects for multiple regular clients from OMAN, UK, USA, Australia, Canada, France, Germany, Lebanon and many other countries. We are providing our services in following areas: FEA analysis CFD analysis Thermal analysis Structural analysis HVAC and Heat load calculation We are proficient in using following software’s: AUTOCAD SOLIDWORKS ABAQUS ANSYS Fluent MATLAB/SIMULINK COMSOL Multiphysics CATIA FUSION360 We have good command over REPORT WRITING, we can show you many samples of our previous reports. We can discuss further details in the message box.
$500 USD 7 päivässä
6,2
6,2

Dear Client, At Vutuk Design and Media, we provide a specialized synergy between 15 years of mechanical engineering expertise and high-end technical visualization. Our team is uniquely positioned to develop a Variable Speed Rotary system that is both an engineering success and a visually compelling professional asset. To provide a comprehensive proposal, we would like to clarify: Would you like a 3D-rendered animation showcasing the system's motion profile and variable speed capabilities? Do you require a structural FEA report to verify the factor of safety (FOS) under high-speed centrifugal loads? Should the design include a specialized enclosure or integrated safety guards for the rotating components? Would you benefit from a photorealistic render showing the rotary system integrated into its intended industrial or laboratory environment? Please visit our profile and portfolio to view our track record in delivering industrial-grade designs and high-end technical visualizations. Vutuk Design and Media is ready to provide the professional engineering depth your project requires. Sincerely,
$500 USD 7 päivässä
5,4
5,4

Best Rotary Training Machine Development Expert for Variable-Speed Flag-Pulling Systems! ⭐⭐⭐⭐⭐ Dear Client, This is not just a motorized wheel project. The real challenge is making rotation, vertical oscillation, structural stability, user safety, and repeated pull-impact all work together in one machine without vibration, wobble, binding, or premature mechanical failure. That is where I can help. For a trainer like this, the difference between a rough prototype and a serious build comes down to how the motion system is engineered. Once you combine a rotating wheel, repeated flag-pull forces, variable speed control, and a 4–6 inch bobbing mechanism, the real work is in shaft support, load handling, cam/linkage behavior, motor sizing, alignment, and safe mechanical packaging. I approach projects like this from a real hardware-development perspective: not just “can it move,” but whether it can move smoothly, stay stable, survive repeated use, and remain practical to build and refine. A few key questions from my side: 1. Is your immediate goal a proof-of-concept trainer, or do you want this first version to already be robust enough for repeated field use? If you message me, I can also share relevant hardware work and explain how I would break this into a practical, buildable mechanical architecture before costly trial-and-error starts. Best regards, Prat PCB Must Innovations
$500 USD 7 päivässä
6,1
6,1

Hi, I have extensive experience in mechanical and electrical engineering, and I can design and build a variable-speed rotary flag-pulling trainer with both rotational and vertical oscillation motions. Using high-torque motors, precise cam systems, and durable materials like steel and stainless steel, I will ensure the machine meets the specified height, speed presets, and oscillation requirements while maintaining safety features. The project will include full CAD designs, motor control systems, and testing to ensure reliability, functionality, and durability. Best regards. Leonid Y.
$500 USD 2 päivässä
3,4
3,4

Hi, I have read your project details and I know what you expect. I am a senior engineer with over 7 year of experience on Engineering, Electronics, CAD/CAM, Mechanical Engineering, Electrical Engineering, Motor Control, Control Engineering, Automation. Please visit my profile to view my latest projects, certificates, and work history. Best, Matheus Regards, Matheus
$250 USD 7 päivässä
2,0
2,0

Greetings Dear Hiring Manager I have read the description of your project and I understand everything. I am an expert in electromechanical system design with a focus on high-torque drive mechanisms and "shaft-within-a-sleeve" linear-rotary assemblies for rugged training equipment. I have a proven track record of engineering precision-ground stainless steel shafting and custom wave-cam linkages to achieve synchronized vertical oscillation and variable-speed rotation in high-impact industrial and athletic applications. I am waiting on chat to discuss more and I am willing to start it now. Best Regards, Zain Abbas
$250 USD 1 päivässä
4,5
4,5

Hello, With a background in CAD/CAM and Mechanical Engineering, I possess the knowledge and skills necessary to successfully design and construct your variable-speed rotary flag-pulling trainer. I am intimately familiar with shaft-within-a-sleeve designs, which aligns perfectly with your need for a rotating wheel that can move up and down while turning. Additionally,my proficiency in 3D Modelling, Rendering, and Printing equips me with the ability to ensure precise hardware placement on your machine. What sets me apart from other freelancers is my commitment to client satisfaction. Your project's technical specifications require precision and attention to detail in order to achieve the desired functionality of rotational motion with five distinct speed presets and vertical oscillation of 4-6 inches. My track record demonstrates that I am capable of embracing such challenges, meeting deadlines without compromising quality. Furthermore, my understanding that safety is paramount has me well-prepared to padding the wheel's edges with foam as a precautionary measure. I'm also keenly aware of the needs of athletes and the potential for injury during training exercises. In adding resilience to the design, whilst maintaining high durability and robustness sparing no compromise for adaptability or usability, I will ensure that your trainees will be safe during their sessions. In conclusion, by choosing my services, you can look forward to a Thanks!
$250 USD 6 päivässä
1,4
1,4

Hello, How are you? I have checked your job description and I’m confident I can complete exactly what you need. Your project for the Variable-Speed Rotary Flag-Pulling Trainer sounds intriguing. With extensive experience in mechanical design, CAD/CAM, and motor control systems, I have worked on similar projects that involve precise variable speed control and vertical motion mechanisms. I believe this job is an ideal match with my skills and experience, specifically in creating complex assemblies with high-torque drive systems and ensuring safety features are integrated seamlessly. Please send me a message so that we can discuss more. Thanks,
$500 USD 5 päivässä
0,0
0,0

Hi there Thanks for posting this exciting project. I checked your project carefully, I think I can complete your project within your needed timeline. I am super professional in Engineering, Electronics, CAD/CAM, Mechanical Engineering, Electrical Engineering, Motor Control, Control Engineering, Automation Please ping , I am always online here Thanks Efanntyo -.
$250 USD 10 päivässä
0,0
0,0

Your variable-speed rotary flag-pulling trainer requires a delicate balance between mechanical stability and responsive motor control, a challenge I’ve tackled previously while designing custom sports-tech rigs and rotational test stands. I am confident I can engineer a solution that handles the dynamic loads of eight flags being pulled at high velocity without compromising the integrity of the center-column assembly. My background in mechatronics ensures that the transition between speeds will be fluid, providing the realistic training resistance your athletes need to improve their reaction times and pull precision. I’ve worked on several similar projects involving high-torque rotational assemblies, so I understand the importance of a vibration-free mounting system for the flag sockets. My plan involves integrating a high-torque 12V or 24V DC motor with a robust PWM speed controller, allowing for granular adjustments via a simple dial or a digital interface. I will design a heavy-duty central hub—likely using 6061 aluminum or reinforced composite—to mount your eight plastic sockets securely, ensuring they are perfectly equidistant to maintain rotational balance and minimize vibration. To handle the lateral forces exerted during a pull, I’ll utilize a dual-bearing support system on the center column, which isolates the motor shaft from direct mechanical stress. Furthermore, I’ll implement a quick-adjust height mechanism for the column so the trainer can be tailored to different athlete profiles or specific drill requirements effortlessly. What is the estimated weight of the flags when loaded, and do you have a specific maximum RPM target in mind for high-speed drills? I’m also curious if you’d prefer the unit to be battery-operated for field use or if a standard AC plug-in is the goal. I am available for a brief call or message thread to refine these specifications and can provide a detailed bill of materials and a preliminary structural layout as soon as we align on the dimensions. This approach ensures the final product is not only functional but also durable enough for daily rigorous use.
$575 USD 21 päivässä
0,0
0,0

Your rotary flag-pulling trainer project is a compelling mechanical challenge that perfectly aligns with my background in developing custom fitness resistance rigs and high-torque sports equipment. I have previously engineered similar variable-speed rotating assemblies where maintaining consistent torque at low RPMs was critical to the user’s training experience, preventing the motor from stalling during the physical "pull" phase. My familiarity with integrating industrial-grade motor drivers with precision-machined mechanical mountings ensures that your eight-socket wheel assembly will be both durable and highly responsive to the specific speed increments required for professional-level drills. To ensure smooth operation and long-term reliability, I will utilize a high-torque DC brushless motor paired with a precise pulse-width modulation (PWM) controller for seamless speed adjustment across the entire range. The center-column assembly will be designed around a high-grade steel shaft with dual sealed ball bearings to minimize friction and effectively manage the uneven radial loads generated when flags are pulled at high velocity. I will engineer a reinforced mounting plate for your eight plastic sockets, using vibration-resistant fasteners and custom-fit spacers to prevent fatigue or loosening during sustained use. Furthermore, I can implement a digital RPM display and a remote dial or foot-pedal interface to allow for precise, hands-free speed modulation during active training sessions. Regarding the socket mounting, do you have the specific CAD files or physical dimensions for the plastic sockets, or should I design a custom mechanical interface to bridge them to the rotating wheel? Additionally, do you have a specific target RPM range or a preferred power source, such as a wall-plug DC adapter or a portable lithium-ion battery configuration for field use? I am available to jump on a quick chat or a brief call whenever you are ready to align on the structural materials and finalize a control interface that best suits your specific training workflow. I look forward to helping you build a professional-grade trainer.
$594 USD 21 päivässä
0,0
0,0

Hello, I'm Isaiah, with over 10 years of experience in Automation and Engineering. I've carefully reviewed your project description for the Variable-Speed Rotary Flag-Pulling Trainer. To address the project's requirements, I propose constructing a floor-mounted training device with a rotating wheel holding multiple flag sockets. The device will feature simultaneous rotational and vertical oscillation motions, with variable speed control and precise vertical movement. Key technical points include utilizing a high-torque DC Gearmotor for the drive system, implementing a "Shaft-within-a-Sleeve" design for smooth operation, and ensuring safety with a padded, soft-edged wheel. Additionally, I plan to use Schedule 40 Steel Pipe for the outer support column and 304 Stainless Steel Precision Ground Shafting for the inner rotating shaft. I am confident in my ability to deliver a reliable and bug-free solution for this project. Let's discuss further in chat to explore how I can assist in bringing your vision to life. Thanks – Best, Isaiah
$500 USD 7 päivässä
0,0
0,0

Hi, I see you need a variable-speed rotary flag-pulling trainer with both rotational and vertical oscillation motions. Your detailed description shows you want a sturdy, waist-high device that can handle 6 to 8 flag sockets mounted evenly on a 24-30 inch wheel, spinning at variable speeds up to 60 RPM while bobbing about 5 inches. You require a shaft-within-a-sleeve design using a stationary steel pipe and a rotating stainless steel shaft with linear/rotary bushings to enable smooth spinning and vertical motion. The motor must provide at least 80 kg-cm torque, and the wheel should be padded for safety. I understand the importance of precise mechanical linkage like a cam follower for the bobbing action and secure mounting of Sonic Pop sockets. I have designed and built similar training devices that combined variable-speed DC motors with mechanical cams for vertical oscillation, including custom mounting brackets for sports equipment. I integrated linear bearings and precision shafts to reduce friction while ensuring stability, which directly applies to your shaft-within-a-sleeve setup and motor torque needs. I can complete a detailed CAD design and motor control setup within 10 days, allowing time for revisions. Let’s discuss your priorities to ensure the solution meets your exact requirements.
$275 USD 7 päivässä
0,0
0,0

As an experienced full-stack developer and mechanical engineer, I am equipped with the skills to turn your vision of a rotating flag-pulling trainer into a reality. My expertise in CAD/CAM, solidworks, fusion 360 and mechanical engineering ensure that I can design and build the ideal mechanism you require for you trainer: a Shaft-within-a-Sleeve design. This design will enable your machine to move up and down while maintaining a smooth rotation providing athletes with the desired challenge in flag pulls during training. Furthermore, I'll bring more than just my expertise; my commitment to our partnership and journey from inception to completion is unwavering. Your project requires a professional who is adaptable, efficient, creative and reliable – attributes that define my workstyle. Let's work together and leverage technology to turbo-charge the training experience of budding flag football players!
$500 USD 3 päivässä
0,0
0,0

Hi, I’m a 3D designer specializing in 3D modeling for 3D printing, product design, and animation. I have experience creating accurate and functional models based on client requirements. I believe I am capable of handling this project. You may not find the exact same work in my portfolio because every client has different requirements, but I always focus on understanding the brief and delivering the best possible result. I’m confident I can complete this project successfully, and I’m sure you will be satisfied with the quality of my work.
$500 USD 7 päivässä
0,0
0,0

As a Mechanical Engineering graduate with hands-on experience in both academic and industrial projects, I am confident in my ability to contribute effectively to your team. During my academic and professional career, I have successfully managed and executed various engineering projects, including a centrifugal pump project where I was responsible for the design, analysis, and implementation phases. This experience honed my skills in mechanical systems, fluid dynamics, and precision engineering. Additionally, I have actively contributed to the operational and technical processes of Bozkırlı Döküm, our family-owned casting company in Konya, Turkey, where I gained invaluable experience in manufacturing, production planning, and quality control. My practical knowledge in project management, combined with a strong foundation in mechanical design, makes me a suitable candidate for roles that require innovation, precision, and problem-solving. I am particularly drawn to TechMotion Solutions because of its commitment to advancing mechanical systems and automation, and I am eager to contribute to its ongoing success. I would welcome the opportunity to discuss how my background, skills, and experience align with your needs. Thank you for considering my application.
$600 USD 7 päivässä
0,0
0,0

VARIABLE-SPEED ROTARY MECHANICAL DESIGN Dear Client, You’re looking to design a variable-speed, rotating flag-pulling training device that combines continuous rotation and vertical oscillation for multiple flag “poppers.” This aligns perfectly with my background in mechanical systems, motorized motion control, and precision hardware integration for athletic and industrial equipment. Here’s how I would approach your project: ✅ Drive System Selection – Specify and integrate a high-torque 12V/24V DC gearmotor capable of handling full load with multiple flags, accounting for pull-drag and dynamic forces. ✅ Structural Engineering – Design outer support column using Schedule 40 steel pipe and inner rotating shaft with precision-ground 304 stainless steel, ensuring rigidity, alignment, and safety under repeated use. ✅ Safety & Ergonomics – Incorporate padding and rounded edges for impact protection; ensure motor torque and shaft alignment minimize pinch points or binding. I have 11 years of experience in mechanical motion systems, motorized training devices, and precision assembly, capable of delivering a production-ready prototype that meets performance, safety, and durability requirements. Question: Do you have a preferred motor supplier or torque requirement, or should I recommend a complete motor and gearing solution? Best regards, Avi Gupta
$500 USD 4 päivässä
0,0
0,0

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