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We are looking for a highly experienced additive manufacturing specialist to help us produce custom suspension car parts using large-format FGF (Fused Granulate Fabrication) pellet 3D printers. Key Requirements: - Expert in pellet polymer 3D printing (especially TPU material) - Proficient in setting up and configuring industrial/large-format 3D printers - Strong experience with Klipper firmware and Orca Slicer - Skilled in part design using professional CAD/design software - Ability to run structural simulations for strength, durability, and performance testing of printed parts - Knowledge of optimal print settings, material behavior, and post-processing for automotive applications Scope of Work: - Design and optimize car parts for 3D printing - Simulate parts for mechanical strength and real-world durability - Set up and fine-tune FGF pellet printers running Klipper + Orca Slicer - Recommend best practices for TPU pellet printing on industrial machines - Produce print-ready files and documentation Ideal Candidate: You should have proven hands-on experience with pellet extrusion 3D printing systems and a deep understanding of polymer materials used in additive manufacturing. Experience in the automotive or industrial manufacturing sector is a big plus. Budget: To be discussed based on experience Timeline: Ongoing / project-based Please include examples of previous TPU or pellet-printed parts and any simulation work in your proposal.
Project ID: 40489446
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34 freelancers are bidding on average $21 USD/hour for this job

With over 7 years of experience in Mechanical Design and 3D Printing, I am confident that I have the expertise and skills needed for your Advanced FGF 3D Printing project. My proficiency extends to working with various CAD/design software including SolidWorks and Fusion 360, making me well-equipped to design and optimize car parts to your expectation. Moreover, my experience with industrial equipment and electromechanical systems will be a valuable asset in setting up and configuring your large-format 3D printers using Klipper firmware and Orca Slicer, as required. I have extensive experience specifically in TPU material and the Fused Granulate Fabrication technique you require. My firm knowledge on post-processing techniques, print settings optimization, material behavior, structural simulations for strength testing aligns seamlessly with your scope of work. Throughout my career, I've always approached projects from a standpoint of durability and real-world performance - something that I believe is particularly important for automotive parts application.
$20 USD in 40 days
8.4
8.4

As an experienced professional in 3D printing, I have worked extensively with additive manufacturing technologies and the design of complex parts, including those with high-performance requirements for the automotive industry. My expertise includes using materials like TPU, which is vital for your project. In addition, I am highly proficient in using large-format 3D printers, setting them up and configuring them accurately to maximize print quality and productivity. Over the years, I have gained invaluable experience working with Klipper firmware and Orca Slicer, allowing me to fine-tune these systems to their full potential. This knowledge can ensure that we are not only producing print-ready files but also optimizing print settings to match your specific automotive needs. From conducting structural simulations focusing on mechanical strength and durability to running real-world performance tests on printed parts, I understand how critical it is to guarantee the quality and reliability of the end product. My past experiences involved running such simulations on automotive parts so I can bring deep insights into the process.
$15 USD in 40 days
7.8
7.8

With respect to your Advanced FGF 3D Printing for Automotive Parts project, my skill set aligns perfectly. I have extensive hands-on experience in pellet extrusion 3D printing systems, particularly in TPU materials and large-format FGF printers. Moreover, my proficiency in Klipper firmware and Orca Slicer ensures that I can efficiently set up and fine-tune the 3D printers you intend to use for this project. A significant advantage I bring is my knowledge of optimal print settings, material behavior, and post-processing techniques tailored specifically for the automotive industry. Not only can I design and optimize car parts for 3D printing using professional CAD software, but also perform structural simulations for mechanical strength and real-world durability. This guarantees that the parts produced will meet your exact needs. Lastly, but importantly, my commitment to client satisfaction is unwavering. I'm here to collaborate with you throughout each stage of the project: from designing and simulating the parts to delivering print-ready files and documentation. For further assurance take a glance at my previous TPU or pellet-printed parts examples as well as my simulation work examples directly related to these kinds of projects before making a decision. Choose me for an exceptional blend of advanced technical expertise gearing towards excellent results!
$15 USD in 3 days
7.5
7.5

Being a technology-savvy professional to bring your vision to life! Deeply understanding the additive manufacturing segment, my expertise lies in advanced FGF 3D printing and material-specific TPU pellet extrusion. I possess an enviable skill-set in setting up and configuring industrial/large-format 3D printers and have extensive experience with Klipper firmware and Orca Slicer - making me perfectly aligned with your needs. Partner with me for impeccable deliverables within budget and timeline.I assure you innovation-driving outcomes that pave the way for the future of automotive manufacturing. Let’s transform your latest project into a triumph together!
$22 USD in 3 days
7.5
7.5

Hello " Lets Gets Started, You are looking for Advanced FGF 3D Printing for Automotive Parts I know you have several tempting proposals here, but I guarantee you to be impressed by my work. I have various skills in Solidworks, Fusion 360, CAD/CAM, Industrial Design, 3D CAD, 3D Printing, Product Design and 3D Modelling. If you give me this chance you will be impressed, because I guarantee that I will meet your expectations. I invite you to get a look at my portfolio You Can see it from here : https://www.freelancer.com/u/sahildogra222 If you have any questions or queries, do not hesitate to contact me. I hope to start working with you. With regards! Sahil
$49 USD in 35 days
6.4
6.4

As an experienced 3D designer and additive manufacturing specialist, I bring a set of well-rounded skills to the table. My extensive knowledge in 3D CAD modeling, which includes the use of software such as Solidworks, Fusion 360, and Rhino, makes me highly adept at creating efficient and high-performing designs for your automotive parts. Additionally, my strong background in structural simulation will enable me to ensure the mechanical strength and real-world durability of your printed parts. When it comes to additive manufacturing with TPU materials or pellet extrusion 3D printing systems, I've got you covered. Not only am I proficient in Klipper firmware and Orca Slicer that you're using but I also have deep expertise in material behavior and optimal print settings for such applications. To complement this, my experience spans over multiple sectors, including industrial manufacturing which further underscores my suitability for this project. Furthermore, I believe that communication is key to successful collaboration. I'll regularly update you on our progress, anticipate challenges with an astute problem-solving approach, and provide timely deliverables. My goal is not just to meet your expectations but build a long-lasting professional relationship based on trust and accomplishment. Thank you for considering me for this project; I look forward to discussing it further with you.
$15 USD in 4 days
6.3
6.3

Hello Ready to discuss your project. I am an experienced CAD/CAM designer specializing in CATIA, SolidWorks, and AutoCAD, with over 10 years of professional freelance and teaching experience. I excel at transforming 2D plans into precise, detailed 3D models, creating accurate assemblies, parts, and visualizations ready for manufacturing or prototyping. With my expertise in Part Design, Generative Shape Design (GSD), Drafting, and Assembly Design, I deliver high-quality, production-ready models in STL, STEP, OBJ, or FBX formats. I am detail-oriented, efficient, and committed to exceeding client expectations. Best regards, Mounir
$24 USD in 40 days
5.8
5.8

Dear Client, At Vutuk Design and Media, we combine advanced automotive engineering with high-fidelity pellet-extrusion (FGF) optimization and elite technical product visualization. Supported by a 15-year background spanning industrial machine design, multi-axis 3D printing setups, and advanced non-linear finite element analysis (FEA), our integrated engineering studio is uniquely positioned to handle your large-format automotive printing project. To help us scope your automotive manufacturing requirements precisely, we would like to ask: Do you require structural finite element analysis (FEA) to validate part deflection and stress limits under vehicle load conditions, factoring in the specific directional strength of FGF printing? Will this component undergo post-print CNC machining or surface finishing operations, and do we need to include extra machine allowance stocks in the CAD model? Would you like a high-end 3D animated video showcasing an exploded assembly view, internal infill geometry, and the simulated pellet-deposition sequence for technical or stakeholder presentations? We invite you to visit our profile and explore our complete product engineering, large-format 3D printing, and media portfolio. Sincerely,
$20 USD in 40 days
5.6
5.6

I am here to bring your product to life. I'm a mechanical engineer with 11 years of experience designing industrial product, furniture product, plastic product and machine, automatic system Experience type: 3D, 2D models, Render, Sheet Metals, Machines and Devices, Industrial Products, Plastic Molds, Plastic Parts Software program: Autodesk Inventor, Solidworks, Autocad , NX-Siemens I am always glad to cooperate, I guarantee quick lead-time, information of the project is always confidential . Your project will be developed with speed and high quality, as well as all the jobs already accomplished. Please send me a message
$20 USD in 40 days
6.0
6.0

This is Mohand, a U.S.-based mechanical engineer and 3D printing specialist with extensive hands-on experience in large-format FGF pellet extrusion for automotive applications. I have produced functional TPU suspension components and brackets using industrial pellet systems, optimized print profiles for TPU elasticity and layer adhesion, and tuned Klipper firmware plus Orca Slicer profiles to reliably print high-elongation parts. I design parts in SolidWorks and generate CAM-ready geometry while running structural simulations (FEA) to validate strength, fatigue life, and deflection under realistic loads. My workflow covers material characterization, print-parameter development (temperature, flow rates, retraction/stepping for pellets), post-processing recommendations, and delivery of print-ready G-code, drawings, and test reports. I’ve worked with clients to qualify parts for road testing and iterated designs after test data to meet durability targets. I can provide photos and technical summaries of previous TPU/pellet-printed parts and FEA reports upon request. If that sounds good, tell me your target loads and the printer/extruder details and I’ll prepare a scope, timeline, and budget estimate.
$20 USD in 40 days
5.3
5.3

As someone who has been working in the 3D design and printing field for over a decade, I have a deep understanding of the specific skills you're looking for in this project. My familiarity with Klipper firmware and Orca Slicer is certain to provide seamless integration between your industrial FGF printers and my design software. Furthermore, have thorough knowledge of TPU pellet printing process and post-processing techniques which will be instrumental in obtaining automotive-grade parts. Lastly, though having successful worked on diverse projects throughout my career, I understand the significance of timelines in a fast-paced business environment. Deadlines are always met and - most importantly - without compromising on quality.I'd be glad to contribute my skills to your organization's quest for innovative, advanced 3D printing solutions. Let's connect soon to discuss how we can achieve impactful results together!
$25 USD in 40 days
3.6
3.6

Hi, I am an experienced additive manufacturing specialist with strong hands-on background in FGF (pellet) 3D printing, especially for TPU and engineering-grade polymers. I have worked on industrial-scale printing systems where I handle: • CAD design & optimization for functional parts • TPU material behavior & print tuning for durability • Klipper firmware setup and calibration for large-format printers • Orca Slicer profile development and process optimization • Structural analysis for strength, fatigue, and real-world performance • Print-ready production workflows for automotive components I understand the requirements of suspension and load-bearing parts, and I focus on making sure designs are both printable and mechanically reliable under real operating conditions. I can support you from design to final print validation and ensure consistent, production-ready results. Budget and timeline can be discussed based on scope.
$15 USD in 10 days
2.3
2.3

Hi there ! As an avid and accomplished mechanical designer with a specialty in 3D printing, including TPU materials, I believe I'm the perfect fit for your project. With a robust skill set that encompasses aspects like setting up large-format FGF 3D printers using Klipper firmware and Orca Slicer, optimizing part design for efficiency and long-lasting durability, and utilizing professional CAD software for meticulous drafts, you can trust me to deliver nothing short of excellence. With me on board, not only will you get hands-on 3D printing expertise that aligns perfectly with your needs for larger-scale FGF pellet 3D printing but also a passion-driven commitment to delivering high-performance results. It combines the best of both worlds factors- My years of solid, relevant experience, and my sharp eye for detail tied with design-for- manufacturing strategies that champion efficiency without compromising quality. Partner with me and together we'll rewrite the rules for advanced 3D printing in automotive parts manufacturing! Thanks & regards Gaurav Sharma....
$15 USD in 40 days
2.5
2.5

Hi there, As an experienced automotive design professional with a versatile skillset including 3D modeling and proficiency in large-format 3D printing, I am perfectly suited to meet the unique requirements of your project. My extensive background in designing and optimizing parts for additive manufacturing, especially using TPU material, would be instrumental in ensuring the quality and durability of your suspension car parts. Over the years, I have cultivated a deep understanding of polymer materials utilized in additive manufacturing which would translate well in choosing the right print settings and post-processing techniques for your automotive applications. Furthermore, my commitment to "building something exceptional" resonates strongly with your project's objective. I am driven by an utmost dedication to delivering fast yet premium results aligned with best practices - a quality that is mirrored throughout Aesthetic Logic's team. I look forward to discussing the budget specifics as required and eagerly await the opportunity to bring my skills to ensure the success of this pioneering project in bringing advanced FGF 3D printing into automotive manufacturing.
$20 USD in 40 days
1.1
1.1

With extensive knowledge in 3D modeling and printing, specifically in pellet extrusion systems, I am confident in my ability to take on your project and produce the custom suspension car parts you need. My expertise extends to not only the design process but also includes deep comprehension of slicing, optimal print settings, material behavior, and post-processing to ensure top-tier quality for automotive applications. Moreover, I understand the importance of structural simulations and durability testing when it comes to automotive parts manufacturing. I have a proven track record of running such analyses and can offer valuable insights that would lead to more refined designs with enhanced strength and durability. Finally, let me reiterate that I also pride myself on being someone creative-minded who looks into exploring new techniques to print faster without compromising the quality for optimization in terms of time and cost! Adding my inclination towards precision, adaptability, and problem-solving skills garnered over years of experience, I assure you unmistakable value addition to your project. So don't miss the chance to work with a diligent professional like me who always prioritizes client satisfaction!
$15 USD in 1 day
0.0
0.0

Hello, I am an experienced additive manufacturing specialist with a strong background in pellet polymer 3D printing, particularly with TPU materials. My approach would involve designing custom suspension parts optimized for 3D printing, followed by running structural simulations to ensure strength and durability. I have extensive experience setting up and configuring large-format FGF printers using Klipper firmware and Orca Slicer, ensuring optimal print settings for automotive applications. In my previous projects, I successfully designed and produced high-performance automotive components, which included detailed simulations for mechanical integrity. I am familiar with best practices in post-processing and material behavior, ensuring the highest quality output. I am ready to start immediately and would love to discuss your specific requirements in detail. Best regards, Joseph
$20 USD in 40 days
0.0
0.0

Dear Client, I have reviewed your requirements for additive manufacturing support focused on large-format FGF pellet 3D printing for custom automotive suspension components. I can assist you with a full development workflow covering design, simulation, and production optimization for TPU and other engineering polymers. My approach includes CAD design and part optimization for additive manufacturing, followed by structural validation through simulation to assess load paths, fatigue behavior, and real-world durability. I also have experience configuring and tuning Klipper-based systems and Orca Slicer workflows for large-format pellet extrusion, including material-specific parameter development for TPU consistency and layer adhesion. Deliverables will include print-ready CAD files, optimized slicing profiles, and technical documentation covering recommended print settings, post-processing, and performance considerations for automotive use cases. I would be glad to review your existing machine setup and part requirements so we can define a practical and production-ready workflow. Best regards,
$20 USD in 40 days
0.0
0.0

Hi, Your project aligns well with my experience in mechanical product development, welded structures, sheet metal design, and production-ready CAD modeling. I can support the complete development of your portable light tower from concept through manufacturing documentation. My Approach: • Review functional requirements, operating conditions, and performance targets • Develop the overall light tower architecture including mast, trailer/chassis, outriggers, equipment housing, and lighting assemblies • Create detailed 3D CAD models and production-ready assemblies • Apply DFM principles for sheet metal, welded structures, and mechanical components • Perform interference checks, load path reviews, and basic structural feasibility assessments • Generate manufacturing drawings, assembly drawings, exploded views, and BOM Expertise: • SolidWorks Product Design & Engineering • Industrial Equipment Design • Trailer & Chassis Design • Welded Structures & Sheet Metal • Mechanical Assemblies • Design for Manufacturing (DFM) • Engineering Drawings & BOM Creation Deliverables: • Complete 3D CAD Assembly • Detailed Manufacturing Drawings • Assembly & Exploded Drawings • Bill of Materials (BOM) • Native CAD Files and STEP Formats I have worked on fabrication-focused mechanical assemblies and understand the requirements for creating designs that transition smoothly from CAD to manufacturing. Best Regards, Tapash
$30 USD in 40 days
0.2
0.2

Another area where I can contribute is in simulating parts for mechanical strength and real-world durability. As an adept user of software such as SolidWorks, I am capable of running structural simulations that would not only ensure the strength, durability, and performance testing of the parts but also save resources and time by promptly identifying any possible issues. Moreover, my knowledge base extends to 3D printing and rapid prototyping wherein I'm highly practiced in operating with FGF pellet printers. While I haven't worked specifically with Klipper firmware or Orca Slicer, my versatility with different software means I'd efficiently adapt to working with them without compromising quality or productivity. Lastly, let me assure you that my design isn't just about innovation or good-looking models. My designs are about meticulous consideration of cost-effectiveness, production efficiency, and manufacturability - qualities I'd bring to this project in full force.
$20 USD in 72 days
0.0
0.0

Hello, I have spent the last 4 years solving exactly this type of advanced FGF pellet 3D printing challenge for automotive and industrial parts. I can design and optimize TPU suspension components in SolidWorks/Fusion 360, run strength and durability simulations, tune Klipper and Orca Slicer, and deliver print-ready CAD/CAM files with clear settings documentation. My strengths include 3D Modelling, Industrial Design, 3D Rendering, Building Architecture, Game Design, Logo Design, Banner Design, Adobe Flash, 2D Animation, Graphic Design, Illustrator, Illustration, Caricature & Cartoons, Game Development, Digital Art, and Art Consulting. Thanks.
$50 USD in 31 days
0.0
0.0

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