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Must be U.S. based. Project Title: Acoustic Drone-Detection Sensor Prototype Assembly — 5-Mic Array, Solar/LTE, IP65 Enclosure Project Overview: We need a skilled hardware prototyper to source parts, 3D print components, fabricate, wire, and assemble one complete acoustic drone-detection sensor unit from our finalized design package (parts list, wiring diagram, and mechanical layout provided). This is a build-to-spec job, not a from-scratch design job — we have a working prototype already; we need a second unit built to match it exactly (or you may be iterating on unit #2/3 for a small batch, depending on how the engagement goes). Budget: Parts budget: not to exceed $350 (reimbursed against itemized receipts — our internal reconciled BOM cost is ~$264/unit, so this leaves headroom for retail-vs-bulk pricing differences) Labor budget: not to exceed $400, fixed-price for the full build (sourcing, printing, wiring, bring-up, assembly, and testing) Bids above either cap should be justified in the proposal; we're open to discussing if your quote is close but reasoned. Scope — Parts Sourcing: You will source and purchase all parts (~19 line items) and bill us for cost, within the parts budget above — full BOM with reference pricing and supplier suggestions will be shared with the awarded freelancer, including: Raspberry Pi 4 Model B (main controller) 1x waterproof USB MEMS microphone (primary) 4x SPH0645LM4H I2S MEMS mic breakouts, arranged N/S/E/W CN3791 MPPT solar charge controller 3.2V 10Ah LiFePO4 cell Waveshare SIM7600G-H 4G HAT (LTE connectivity) Polycarbonate NEMA 65 enclosure (10×8×4 in / 250×115×200mm) Cable glands, brass standoffs, SMA antenna bulkhead STL files for 8x 3D-printed mounts/brackets (PETG): heat spreader, acoustic dampening baffle, solar controller standoff, connectivity module mount, primary mic mount, and 4x individual I2S mic mounts (N/S/E/W) Please itemize parts costs separately from labor in your bid so we can track BOM cost against our internal budget. Scope — 3D Printing: You will print all 8 mounts/brackets in PETG on your own equipment. STL files and material spec (infill percentages vary by part — from 20% for lightweight standoffs to 100% for the thermal heat spreader) will be provided. Wiring (diagram provided): Power path: LiFePO4 cell → CN3791 MPPT charger (solar in on PV_IN) → regulated output feeds Pi 4 (5V), 4G HAT (5V), and primary USB mic (5V via USB bus). Pi 4 steps down to 3.3V for the four I2S mic breakouts. Data path: Pi 4 I2S bus → 4x SPH0645LM4H breakouts (BCLK, WS, DOUT, 3.3V, GND each); Pi 4 USB → primary mic + 4G HAT data; Pi 4 UART/GPIO → 4G HAT modem control. Mechanical: Component layout and assembly hierarchy provided (not yet fabrication-ready CAD — you'll be working from a component-placement model, so some fit-up judgment is expected). Enclosure is a fixed NEMA polycarbonate box; all internal mounts are 3D-printed PETG per the STL files provided. Assembly Phases (we'll provide the full step-by-step, this is the summary): Source & Fabricate — purchase all parts, print all 8 mounts/brackets, drill enclosure for cable glands + SMA passthrough, test-fit standoffs Wire — solder power distribution harness (battery → charger → controller), wire the 4-mic I2S array, terminate USB/LTE connections, continuity-check all rails Bring-up — verify 3.3V/5V rail stability under load, confirm I2S devices are detected by the system, validate LTE signal, calibrate beamforming phase alignment across the plus-array Assemble — mount electronics + heat spreader, secure the acoustic baffle/mic array, install glands and seal for IP65, final power-on + connectivity test Deliverables: One fully assembled, tested acoustic sensor unit matching the provided spec Itemized parts receipts/invoices for reimbursement Photos/video of each assembly phase for our QA records Confirmation of successful bring-up tests (rail voltages, mic detection, LTE connectivity, beamforming calibration) Notes on any deviations from spec, part substitutions, or fit issues encountered (since the mechanical model isn't fabrication-ready CAD, some field adjustment is expected — document it) Tools/Skills Required: Own 3D printer calibrated for PETG Fine-tip soldering, wire stripping/crimping, M3/M2.5 hex drivers Comfortable with I2S and USB differential signaling Experience with Raspberry Pi GPIO/peripheral bring-up Drill + stepped bit for cable gland penetrations Multimeter for rail verification Reliable parts-sourcing channels (DigiKey, Mouser, Amazon, etc.) and ability to front costs before reimbursement, or invoice-then-pay arrangement (open to discussing) Nice to Have: Prior beamforming/microphone-array phase-alignment experience Experience sealing enclosures to IP65 spec Project Type: Fixed-price for labor (cap $400), plus reimbursed parts cost (cap $350, itemized separately). Single-unit build with possible follow-on units if this goes well. Full parts list, wiring diagram, and assembly instructions provided upon award. Please share any past acoustic/embedded hardware assembly work with your bid, and confirm your preferred parts-cost reimbursement method (upfront budget cap + receipts, or invoice-then-reimburse).
Project ID: 40734754
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Hi, I understand you need one complete acoustic drone-detection sensor built from your finalized BOM, wiring diagram, STL files, and mechanical layout. I can source the listed parts, print all eight PETG mounts, drill and seal the NEMA enclosure, complete the power and I2S wiring, and assemble the unit to match your working prototype. I would check every part against the BOM before purchase, document receipts separately from labor, and test continuity, 3.3V/5V rail stability, Raspberry Pi peripheral detection, LTE connectivity, and the four-mic array alignment. I will also record fit issues, substitutions, and any changes needed because the mechanical model is not yet fabrication-ready CAD. Photos and short videos can be provided throughout the build for your QA records. I have the Electronics, Electrical Engineering, Engineering, and Assembly skills needed for careful prototype work, including soldering, wiring, enclosure modification, and hardware bring-up. I can follow the provided build package closely and discuss the preferred parts reimbursement method before purchasing. Can you share the existing unit’s measured rail voltages, detected microphone details, LTE test result, and beamforming alignment baseline for acceptance testing? Please share the build package and confirm the expected test results for the existing working unit so the second unit can be checked against the same baseline.
$750 USD in 11 days
6.9
6.9

Hello, I can build and test your Raspberry Pi acoustic sensor prototype from the provided BOM, wiring diagram, and mechanical layout. I have 12+ years of experience in embedded hardware, IoT, sensor interfaces, wiring, and prototype assembly. I can source all components, 3D print the eight PETG parts, and assemble the complete IP65 enclosure. I have experience with Raspberry Pi, I2S MEMS microphones, USB peripherals, UART/GPIO, LTE modules, and power systems. I can carefully wire and verify the 4-mic I2S array, 3.3V/5V rails, USB devices, and LTE connectivity. I can handle enclosure drilling, cable glands, SMA passthrough, thermal mounting, and mechanical fit-up. I will perform continuity checks, power-rail verification, microphone detection, LTE testing, and final system bring-up. I can provide detailed assembly photos/videos, test results, receipts, and documentation of any deviations. Labor: $400 fixed price, with parts separately reimbursed within the $350 parts budget. I can use an upfront parts budget with receipts or an invoice-and-reimburse arrangement, as preferred. Please note I am based outside the U.S.; if international prototyping support is acceptable, I would be glad to proceed. Regards, Engr Muhammad Usman — Embedded Systems, IoT & Hardware Prototyping Expert
$500 USD in 7 days
6.9
6.9

As a seasoned, US-based multidisciplinary engineer, skilled in mechanical design and electronics, I'm uniquely positioned to excel in building the acoustic drone-detection sensor you've described. My comprehensive approach takes into account real-world constraints like materials and cost optimization while delivering practical designs. With experience in CAD design, product development, and manufacturing-ready solutions, I'll be able to source all parts from your BOM and fabricate them with precision. My strength in electronics lies in my comfort with schematics, component selection, and reliable hardware communication. Combining this with my software skills in firmware development for embedded devices and higher-level applications, I'm adept at developing extensive wiring solutions that integrate seamlessly with your needs. This will ensure we meet your stringent standard requirements and budget allocation. Having successfully tackled projects ranging from industrial automation to custom machinery prototyping, I am confident that my system-level perspective aligns closely with the complexity of your project. Moreover, my ability to liaise between different teams of engineers sets me apart by creating a smooth communication channel that supports successful project delivery. If you're seeking an engineer who can own a project end-to-end while delivering practical and efficient solutions, then let's collaborate.
$1,500 USD in 25 days
6.7
6.7

With extensive experience in Electrical and Mechanical Engineering as well as 3D Printing, I am the ideal fit for your Acoustic Drone Sensor Hardware Prototype project. Plus, being based in the U.S., you won't have to worry about any delays or logistical issues. I have a deep understanding of the entire scope of your project; from parts sourcing and 3D printing to wiring and assembly. My proficiency with Raspberry Pi, MEMS microphones, solar charge controllers and other components on your BOM reassures me that I would seamlessly deliver on your expectations. And as a CAD designer, I can leverage my software skills to work efficiently with your mechanical layouts for accurate fabrication at every stage.
$266 USD in 1 day
6.1
6.1

As a seasoned Creative Designer, 3D Artist, and Web Developer, I bring to the table a unique blend of creative and technical skills that perfectly align with your project needs. My proficiency in 3D Printing parts will ensure that all your mounts/brackets are accurately printed in PETG, adhering to infill percentages specified for each part. Moreover, I'm well-versed in working with materials like polycarbonate and I understand the demands of maintaining IP65 ratings to protect delicate electronics inside the enclosure. Having worked on complex designs before, I'm no stranger to wiring intricate systems such as what your build calls for. Smoothly soldering power distribution harnesses and ensuring stable rail voltages throughout - these tasks will be handled meticulously by me for seamless functionality. With me on board, wire termination for USB/LTE connections as well as continuity checking all rails can be crossed off your list without worrying about quality compromise.
$260 USD in 1 day
6.1
6.1

As an experienced electrical and mechanical engineer proficient in 3D printing, I believe my skills align perfectly with your project requirements. I can source, fabricate, wire and assemble the acoustic drone-detection sensor unit according to the design and part list provided. My past experiences in producing high-quality and precise work, within budget and on-time, will ensure the successful completion of your device. In addition, my deep understanding of power distribution harnessing, sourcing electronic parts and constructing intricate systems will be particularly valuable while wiring the 4-mic I2S array and everything else that needs to be assembled in this project. The extensive usage of materials like PETG and your need for a waterproof USB MEMS microphone makes my experience even more relevant as I've worked with these components intensively. To conclude, my ability to communicate fluently in English paired with my sincere dedication to meet all your specifications make me an ideal candidate for this project. Choosing me means opting for diligence, precision and a commitment to delivering high-quality results on time—exceeding your expectations. Let's work together to create a cutting-edge drone detection system.
$250 USD in 3 days
5.9
5.9

Hi, how are you doing? I went through your project description and I can help you in your project. your project requirements perfectly match my expertise. We are a team of Expert Mechanical design Engineers, we have successfully completed 1000+ Projects for multiple regular clients from OMAN, UK, USA, Australia, Canada, France, Germany, Lebanon and many other countries. We are providing our services in following areas: Product Design | 3D CAD Modelling Finite Element Analysis | Computational Fluid Dynamics Thermal analysis | Structural analysis HVAC and Heat load calculation We are proficient in using following software’s: AUTOCAD SOLIDWORKS ABAQUS ANSYS APDL | ANSYS Fluent MATLAB | SIMULINK COMSOL Multiphysics FUSION360 | CATIA We have good command over REPORT WRITING, we can show you many samples of our previous reports. We can discuss further details in the message box.
$500 USD in 7 days
6.2
6.2

Hello sir, Did go through your job description and glad to share that I have enormous experience in Acoustic Drone Sensor Hardware Prototype I'm a seasoned programmer and Engineer with quality experience in Flutter, React, Node.JS, SpringBoot, Frontend and Backend Development, Python, Matlab, R studio, C, C++, C#, OpenCV, OpenGL, Tesseract OCR, google vision, Statisticaal programming/R progamming data analysis Computing for Data Analysis Time Series & Econometric, Machine learning, AI, Deep learning, Matlab and Mathematica, 3D modeling, CAD/CAM,AutoCAD, 2D, Architectural Engineering, SolidWorks, Unity 3D, AutoCAD, 2D drawing, 2D draftingPCB, Electronics, Arduino, Embedded Systems Automation, Embedded and Firmware , IOT, Electrical/Mechanical Engineering I am a TOP Rated Freelancer, and you can check my reviews here as well: https://www.freelancer.com/u/mzdesmag. Looking forward to potentially working together on this project. Thanks and Best regards, Adekunle.
$250 USD in 2 days
5.8
5.8

Hello! I'm Sakshi, and I believe I am the ideal candidate for your project. Having worked extensively in 3D modeling, design, and prototyping, I have developed a skill set that aligns perfectly with your requirements. My understanding of intricate hardware and proficiency in sourcing and fabrication make me well-equipped to handle this task precisely within your budget. I have successfully executed numerous projects, which involved printing several complex mounts, placing electronic components judiciously, and ensuring their proper wiring. My abilities extend far beyond just assembling; my deep knowledge of embedded systems will guarantee a robust build that performs optimally while using power efficiently—a vital aspect given your client's preference for long-lasting solar-powered devices. Your project demands expertise in hardware construction and conforming to an existing design exactly - areas wherein I excel. My familiarity with Raspberry Pi 4 Model B (main controller), MEMS microphones, the CN3791 MPPT solar charge controller, LiFePO4 cells, and HAT connectivity equips me to apprehend and execute your prototype requisites to perfection. In selecting me, you are choosing excellent craftsmanship backed by profound understanding and experience in similar work. Let's build together!
$252 USD in 1 day
5.6
5.6

Raspberry Pi is second nature to me—I've handled numerous projects incorporating the Pi as the main controller. What sets me apart is not just my skillset but also my approach. I'm a team-builder thus confident to assemble an expert group that will take your project from sourcing to delivery. As a detail-oriented individual, I understand the importance of staying within budget while providing quality work. Tracking costs and providing detailed invoices won't be an issue. In addition, having worked in 3D printing using PETG material before, fabricating and assembling components as per your design layout would be right up my alley. My dedication to excellent work is unwavering; I would gladly provide photo/video updates for adequate communication and QA records alongside detailed deliverables, including itemized parts receipts/invoices. Moreover, knowing that BOM cost accountability is crucial to you, rest assured that I will provide references for every material source.* In conclusion, choosing me means choosing proficiency fused with absolute dedication. Let's make your Acoustic Drone-Detection Sensor Prototype Assembly project a success together; please partner with me to turn this blueprint into reality!
$250 USD in 2 days
5.1
5.1

Hello, With my extensive knowledge in 3D modelling, I can expertly craft the eight PETG mounts/brackets precisely to your specifications. All the prints will go through rigorous quality checks using software such as Cura, PrusaSlicer, Netfabb, and Meshmixer to ensure the highest structural integrity of the final product. Having command over slicing software grants me unique insights into optimizing your model for printing, guaranteeing both aesthetic appeal and print-quality. Beyond my 3D printing skills, my experience in wiring and electronics assembly further suits me for this project. Working with Raspberry Pi 4 Model B's, MPPT solar controllers, and MEMS microphones are not unfamiliar to me. I'm confident that I can deftly handle the complex power path and data path you've outlined while ensuring all components fit seamlessly , even in the absence of fabrication-ready CAD. Moreover, communication is key for builds like this and I bring a strong sense of collaboration to the table. I understand a thorough understanding of your vision will allow me to deliver a build that matches exact specifications. Sharing step-by-step pictures every phase helps our collaboration and augments quality control standards on both ends. In conclusion, my skills in 3D printing combined with my capability in logistics management including part sourcing makes me uniquely positioned for this project. This proposal is within budget but aimed at deliveri Thanks!
$250 USD in 3 days
4.6
4.6

Dear Client, The existing working prototype, finalized BOM, wiring diagram and STL files provide a solid foundation for building the second acoustic drone-detection unit. The critical part is reproducing the power, I2S microphone array, LTE, mechanical and acoustic details accurately while validating everything during bring-up and final testing. PCB Must Innovations brings 30+ years of electronics experience across embedded hardware, audio/microphone signal chains, Raspberry Pi, I2S interfaces, mixed-signal wiring, prototyping and hardware validation. Profile: https://www.freelancer.in/u/electronicsdone I can own the complete build from BOM sourcing and PETG fabrication through enclosure preparation, wiring, Raspberry Pi/LTE bring-up, microphone-array installation, beamforming calibration and final testing. The amateur trap is treating a microphone-array prototype as simple wiring while overlooking power stability, I2S configuration, microphone geometry, phase alignment and enclosure-related acoustic effects. I’m happy to offer a free consultation first to review the BOM, wiring, STL files and existing prototype before fabrication starts. One question: should the second unit match the existing prototype 1:1, or are improvements expected in microphone mounting, enclosure sealing or thermal management? Message me with the prototype details and I’ll outline the build, testing and milestone plan. Kind Regards, Prat PCB Must Innovations
$465 USD in 7 days
6.1
6.1

As a seasoned electrical engineer, embedded systems and 3D printing specialist, I have meticulously honed my skills in designing and assembling complex hardware prototypes. My vast experience in sourcing, fabricating, wiring, bringing up, and assembling intricate units from detailed design packages makes me the perfect fit for your Acoustic Drone-Detection Sensor Prototype Assembly project. if given this opportunity. With my passion for delivering excellence and strict attention to detail, you can be assured of a fully assembled drone-detection sensor unit that aligns precisely with your design package - no deviation- all this while benefiting from cost efficiency envisioned in the initial budget plan. Plus, being U.S-based assures a smooth communication cycle aligned with your timezone to eliminate any barriers in quick decision making or resolving queries
$258 USD in 1 day
4.1
4.1

Hi, Bojan here, from Serbia. What matters most in building your acoustic drone sensor hardware prototype with 19 line items, 4 Model B and 65 enclosure is a device that behaves the same in the field as on the bench. I'm a senior embedded and electronics engineer with 8+ years of experience working with Raspberry Pi, Electronics and Embedded Systems. With Raspberry Pi, the real challenge is timing, power and real conditions. A common issue: testing only on the bench, so problems appear once the device runs in real conditions. My plan: first, review the schematic, pin map and timing requirements. Then, write the firmware in small modules, each tested on the board. Finally, test on the real hardware under load, power loss and bad signal. The price is in the bid details. I've done firmware work in Raspberry Pi. A few questions to better understand the scope: 1. Should firmware update over the air? That needs a safe bootloader planned from the start. 2. Use the vendor HAL except where timing is tight? I'd recommend it, it's easier to change later. 3. Is this heading to production after the prototype? Then parts and code stay ready for production. I can start right away. Happy to go over the details here in chat and suggest the best approach. Looking forward to hearing from you, Bojan
$350 USD in 4 days
4.1
4.1

I focus on delivering precise, functional prototypes. Building an acoustic drone-detection sensor isn't without its hurdles. If wiring or assembly isn't spot-on, it could impact performance and reliability. Getting this right is crucial for the unit to function as intended. I can source all necessary parts, 3D print the required components, and handle the entire assembly process. My attention to detail ensures that each step aligns perfectly with your specifications. I’ll also document the assembly phases with photos and notes, so you have a clear record of the build. I've successfully tackled similar projects, ensuring they meet performance standards and client expectations. You’ll be working with a transparent freelancer who values responsiveness and delivering exactly what we agree upon, creating something truly valuable for you.
$350 USD in 7 days
2.9
2.9

As an experienced CAD/CAE professional, I posses the precise skills needed to successfully complete your Acoustic Drone Sensor Hardware Prototype project. With a robust working knowledge of AutoCAD, Solidworks, CATIA and more, I am well-positioned to tackle the complex mechanical design tasks integral to your project. My proficiency in both 2D/3D modelling and technical drawings will enable me construct the required components with meticulous accuracy, ensuring they align perfectly with your finalized design package. In summary, not only do I promise comprehensive coverage of your requirements but also an effective collaboration that understands deadlines and budget constraints. Trust me to deliver a functioning second prototype that matches the existing one impeccably within the laid out timeframes and financial plan. Selecting me as your partner means you'll receive top-quality work at the right price from a detail-oriented person who values strong client relations.
$500 USD in 7 days
1.7
1.7

Greetings Dear Hiring Manager I can build and validate your Raspberry Pi acoustic sensor with I2S array, LTE, solar power, and IP65 assembly. ? Can you share the finalized BOM and wiring diagram? ? Is the Raspberry Pi OS image already configured? ? What are the required beamforming test criteria? ? Can parts be sourced from DigiKey or Mouser? ? Will parts reimbursement be upfront or after purchase? Best Regards Dr Kainat
$250 USD in 7 days
1.8
1.8

Hello, My name is Zubair Ali, and I am excited to submit my proposal for your Acoustic Drone Sensor Hardware. With extensive experience in 3D modeling, and advanced product conception and visualization, I am confident in delivering high‑quality, precise, and innovative results tailored to your requirements. Why I’m the Right Fit for Your Project Expert in 3D Modeling, Design, RENDER, Electronics Skilled in creating detailed 3D models, Photorealistic renders, assemblies, and technical drawings using industry‑standard tools such as SolidWorks, BLENDER Creative Concept Development Whether you need futuristic concepts, or detailed Render and models, I bring strong creativity backed by technical precision. I Hold a Skill in Aerospace and Automotive (CAD/Electrical) What I Can Deliver 3D modeling, Animated video, Render, or conceptual Modeling Past Work (based on aerospace) MQ-9 Reappear (CAD) Low-cost uav desgins (CAD) etc... Other Past Work Nothing headphones (BLENDER) Concept SUV (BLENDER) etc.... My Commitment I focus on accuracy, timely delivery, and clear communication throughout the project. Your satisfaction is my priority, and I ensure every design meets professional standards. You can visit My profile for portfolio Best regards, Zubair Ali
$450 USD in 5 days
0.0
0.0

Building an acoustic drone-detection sensor requires precision in sourcing and assembly, especially under IP65 specifications. My approach emphasizes meticulous parts sourcing and thorough testing, ensuring that each component functions seamlessly together. By leveraging my experience with Raspberry Pi and I2S systems, I can efficiently wire and validate the setup, minimizing risks during the bring-up phase. I propose to source all specified components and utilize my calibrated 3D printer for the necessary mounts, ensuring they meet the provided specs. As for the budget, I will itemize parts separately to align with your BOM cap. Can you confirm if you have preferred suppliers for any of the components? Junaid
$350 USD in 7 days
0.0
0.0

Building this 5-mic acoustic drone-detection unit is interesting because it combines precise sensing layout (N/S/E/W I2S mics), real outdoor power (LiFePO4 + CN3791 MPPT + enclosure), and bring-up validation (rail stability, mic detection, LTE link, and beamforming phase alignment). Your unit-to-spec requirement (build #2/3 from an existing design package) makes fit/fit-up and repeatability the core challenge—exact wiring, mounting, and IP65 assembly matter. I’ll source ~19 items U.S.-based, print all 8 PETG brackets (STL provided), drill/enhance the polycarbonate NEMA 65 enclosure for cable glands and SMA passthrough, then solder and continuity-check the power/data paths. Bring-up will confirm 5V/3.3V under load, verify Pi 4 + SIM7600G-H LTE connectivity, confirm I2S devices on the GPIO bus, and assist phase alignment for beamforming across the plus-array. I’ll document deviations and include photo/video by assembly phase plus itemized receipts.
$500 USD in 7 days
0.0
0.0

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